IWAKI IX-C060 S6 R-TB Instruction Manual Download Page 22

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Part names

Part names

Pump

Bolt cover

Take out the cover to

remove the pump head.

Drain port (Vent hole)

Chemical liquid will be released from here.

* Do not plumb this drain port to a supply tank

with sodium hypochlorite or any other strong

acid. Make sure this port "breathes" in a clean

atmosphere.

Nameplate

Describes the pump specifi

cations.

Base

Always anchor it with bolts.

Outlet

Pump head

Inlet

Control unit

Used for the start/stop of the pump

and operation control/program

ming. See next page for detail.

Unhook the cover to open it. Push

down until it clicks once to close it.

Summary of Contents for IX-C060 S6 R-TB

Page 1: ...K LTD TEL 44 1743 231363 FAX 44 1743 366507 China Guangzhou GFTZ IWAKI Engineering Trading Co Ltd TEL 86 20 84350603 FAX 86 20 84359181 Italy IWAKI Europe GmbH Italy Branch TEL 39 0444 371115 FAX 39 0...

Page 2: ...ency is found immediately contact your distributor a Check if the delivery is correct Check the nameplate to see if the information such as model codes discharge capacity and discharge pressure are as...

Page 3: ...function 18 Priming function 18 STOP functions 19 STOP function 19 Pre STOP function 19 Analogue output function 19 Protective functions 20 Interlock function 20 Diaphragm rupture detection 20 Pressu...

Page 4: ...to be checked 34 Retightening of pump head fixing bolts 34 Commissioning 35 Before a long period of stoppage One month or more 35 Perform a calibration 36 Calibration process 37 Operation programming...

Page 5: ...w 67 Pump head Drive unit Control unit 67 Pump head 68 IX C150 TC N 68 IX C150 TC FA 69 IX C150 S6 N 70 IX C150 S6 FA 71 IX C060 TC N 72 IX C060 TC FA 73 IX C060 S6 N 74 IX C060 S6 FA 75 Specification...

Page 6: ...Caution Prohibited actions and specific Requirement Indicates mishandling could lead to personal injury or prop erty damage CAUTION Caution marks Prohibition mark Requirement mark Safety instructions...

Page 7: ...t is not the manufacturer s responsibility for any failure or injury resulting from alterations to the pump Ne pas modifier la pompe Ne jamais modifier une pompe sous peine de causer un incident grave...

Page 8: ...as appliquer une autre tension que celle sp cifi e sur la plaque sig nal tique sinon il peut en r sulter une panne ou une incendie Assurez vous galement de la mise la terre de la pompe Keep electric p...

Page 9: ...d tecteur de fuites la terre Preventative maintenance Follow instructions in this manual for replacement of wear parts Do not disassemble the pump beyond the extent of the instructions Remplacement d...

Page 10: ...olid foundation concrete and fasten anchor bolts securely to prevent vibration during operation Si plusieurs pompes sont install es ensemble elles interagissent et les vibrations peuvent devenir impor...

Page 11: ...sser la pompe couverte de liquide pomp ou sous la pluie Il pour rait y avoir des rat s ou pr judices Si la pompe a t mouill e sechez la directement Do not close discharge line during operation Solutio...

Page 12: ...s the flow rate Motor rotation is transmitted to an eccentric cam through a reduction gear and then converted to reciprocating motion Volumetric change occurs in the pump chamber as the diaphragm move...

Page 13: ...batch or interval batch operation programming Multivoltage operation The IX series can be used in all countries thanks to the universal power voltage 100 240VAC Safety design A diaphragm rupture dete...

Page 14: ...key To return to the flow rate display push the key The left graph shows the flow rate at each pattern a 4 20mA b 20 4mA c 0 20mA d 20 0mA The flow rate falls to 0mL H if the pump runs beneath the mi...

Page 15: ...SP 2 Ampere 17mA Flow rate 127L H BOX A stroke flow rate changes with a current value by a programmed line The rate does not exceed the Set Point 2 but then falls to 0 before the Set Point 1 Condition...

Page 16: ...educed to zero In this control mode the pump runs at the MAN speed the pump speed in the manual mode The pump behaviour can change depending on the setting of the buffer See below When the buffer is O...

Page 17: ...lation is cleared when the key is pushed once Pulse input by the key Instead of the pulse signal input pushing the key can start or stop the batch control In this case the pump behaves as the control...

Page 18: ...he AUX terminal See page 51 This function works only when the pump is running in either MAN or EXT mode see page 40 The pump returns to the MAN or EXT mode once the AUX signal stops Priming function T...

Page 19: ...signal from a level sensor The operation LED changes from green to orange colour when the pump is receiving the Pre STOP signal from a level sensor in operation See page 32 STOP IN for wiring diagram...

Page 20: ...mmediately when a leak is found from the drain port Otherwise the pump may fail Pressure overload Failed rotation control detection The pump stops when a built in pressure sensor detects 1 3 2 0 times...

Page 21: ...MAX OUT Pos through the Other Features menu in order to extend the pump shaft to the maximum Select MAX IN Pos to contract it to the minimum and mount the pump head See page 63 Diaphragm replacement f...

Page 22: ...tank with sodium hypochlorite or any other strong acid Make sure this port breathes in a clean atmosphere Nameplate Describes the pump specifi cations Base Always anchor it with bolts Outlet Pump hea...

Page 23: ...An operational status a selected mode and programmed values are shown here Start Stop key Used for starting stopping the pump operation or moving back to the MAN EXT selection ESC key Used for cancell...

Page 24: ...t state in manual mode A wait state in EXT mode ana logue control MAN EXT selec tion Menu screen or Pressure overload protection is ac tive Pressure overload protection is ac tive Diaphragm is bro ken...

Page 25: ...6 SUS316 SUS316 SUS316 PTFE EPDM is not a wet end Material code PVDF Polyvinylidene difluoride PTFE Polytetrafluoroethylene EPDM Ethylene propylene rubber FKM Fluorine contained rubber CE Ceramics SUS...

Page 26: ...ditions suspend operation immediately and inspect solve problems Do not place explosive or flammable material near the pump Use of a damaged pump could lead to an electric shock or death Pump mounting...

Page 27: ...rate gas bubbles sodium hypochlorite or hydrazine solution install the pump in a cool and dark place Flooded suction installation is strongly recommended Pipework Accumulator Chamber Pump Relief valve...

Page 28: ...nto the compart ment behind the diaphragm back Liquid in the drain tank is the sign of the damaged diaphragm Immediate inspection or repair is necessary Do not leave this condition as it is Fumes or v...

Page 29: ...eplate Otherwise failure or fire may result Do not perform wiring work while electric power is on Otherwise an electrical shock or a short circuit may result Be sure to turn off the power before wirin...

Page 30: ...precautions for ON OFF control by a mechanical relay Apply power sharply Do not apply gradually Surge voltage The electronic circuit in the control unit may fail due to a surge voltage Do not place t...

Page 31: ...s for detail Signal wire connection Points to be checked Check that power voltage is turned off Use our optional connector cables below or purchase DIN 4 and 5 pin female connector cables when using s...

Page 32: ...ptional cable The terminal 5 is an output and is not used Do not short circuit this terminal to COM 4 STOP IN To activate STOP function connect signal wires to the STOP terminal via the DIN 4 pin conn...

Page 33: ...ignal wires to the OUT terminal via the DIN 4 pin connection Alarm OUT 1 OUT 1 Mechanical relay Enable or disable the alarm outputs of batch completion STOP Pre STOP interlock motor overload drive err...

Page 34: ...ge is correct Electrical wiring is correct and is free from the risk of short circuit and electrical leakage Retightening of pump head fixing bolts Important The pump head fixing bolts may loosen when...

Page 35: ...ain line Before a long period of stoppage One month or more Clean wet ends and the inside of piping Run the pump with clean water for about 30 minutes to rinse chemicals off Before unplugging the pump...

Page 36: ...l flow rate Calibration is made to determine liquid volume per shot Arrange your piping system according to the guide below to ensure the calibration is made correctly Suggested piping layout Use a ca...

Page 37: ...in the manual mode See page 13 for detail NOTE The calibration accuracy won t change at any flow rate The higher the flow rate is the shorter time it takes and vice versa Select the calibration mode t...

Page 38: ...he UP and DOWN keys to set the volume reduction Push the Enter key once The screen shows flow volume per shot The screen shows ERROR Volume Out Of Range if the reduction is too little or too large Ent...

Page 39: ...Pump OFF Leak detection Enable Disable Enable Alarm OUT 1 Batch Complete STOP Pre STOP Interlock Leak Detection Motor Overload Drive Error Leak Detection Enable Other alarms Disable OUT 2 Volume Prop...

Page 40: ...tting with the pump calibrated turn on power while pressing the ESC key Operation programming Wait state Operation MAN mode EXT mode Menu screen MAN EXT selection Power ON Use keys to scroll MAN mode...

Page 41: ...1 and 2 flow rates to configure the analog signal output behaviour See page19 and 46 Alarm output setting OUT 1 Enable or disable the output of the batch completion STOP Pre STOP interlock diaphragm r...

Page 42: ...e setting screen key to confirm key to return to menu screen key to scroll key to change values To next page Analogue preset Pulse control Batch control Interval batch control Mode selection screen EX...

Page 43: ...rol Set flow volume per pulse to change the value to change the value to change the value to change the value SP1 current setting SP1 flow rate setting SP2 current setting SP2 flow rate setting Analog...

Page 44: ...to confirm key to return to menu screen key to select key to change values Calibration See page 37 Calibration process for detail Interval batch control Set Day Set Hour Set Minute Set a flow rate Pro...

Page 45: ...STOP function key to confirm key to return to menu screen key to scroll key to change values Function setting screen Function selection screen Signal input setting Closed Pump OFF Operation LED lights...

Page 46: ...nge the value to change the value to change the value to change the value SP1 current setting SP1 flow rate setting SP2 current setting SP2 flow rate setting key to confirm key to return to menu scree...

Page 47: ...input of the completion signal Disable OUT1 is inactive Enable OUT1 is activated at input of STOP signal Output setting screen Output selection screen Alarm output setting OUT 1 Mechanical relay STOP...

Page 48: ...OP signal Pre STOP function Interlock function Disable OUT1 is inactive Enable OUT1 is activated at input of interlock signal Disable OUT1 is inactive Enable OUT1 is activated at input of the detectio...

Page 49: ...in the same way as the OUT 1 Disable OUT2 is inactive Enable OUT2 is activated to make the pulse signal Alarm output setting OUT 2 PhotoMOS relay Output selection screen Output setting screen STOP fu...

Page 50: ...rmation Operation programming 3 sec Return to a previous screen Software version Operating time Total flow volume Powered on time Number of ON OFF Data logging screen key to confirm key to return to m...

Page 51: ...ion Anti chattering Max flow rate Buffer Other setting screen Other selection screen key to confirm key to return to menu screen key to scroll key to change values Programming of other functions To ne...

Page 52: ...os The diaphragm comes to the bottom dead point Anti chattering AUX speed Set a flow rate To next page Buffer Max flow rate Disable Buffer OFF Enable Buffer ON Set a flow rate Either one of the above...

Page 53: ...Operation Operation programming Language selection Flow rate unit Pin number entry key to confirm key to move through each digit key to change values Output 1 logic Set the output 2 logic as necessar...

Page 54: ...y to select MAN and the Enter key to enter that choice The pump enters a waiting state Use the UP and DOWN keys to set the flow rate Push the start stop key to start operation The operation LED lights...

Page 55: ...hen the key is pushed Push the key to return The operation LED turns green during operation AUX function Operation at an AUX speed starts while receiving the external signal via the AUX terminal when...

Page 56: ...operation This function is available at any time except when the menu screen is opened Keypad lock activation Press and hold both the right and left keys for 3 seconds 3 sec KEY LOCKED appears on the...

Page 57: ...n supplier Risk of electrical shock Be sure to turn off power to stop the pump and related devices before service is performed Before unplugging the pump Always stop the pump by key operation and wait...

Page 58: ...Replace as necessary A ball valve is stuck on a valve seat Dismantle inspect and clean the valve Replace as necessary A vale seat has been pressed in the valve guide Do not push the valve seat into t...

Page 59: ...you notice any abnormal or dangerous conditions suspend operation immediately and inspect solve problems See the Troubleshooting section as necessary When wear parts come to the life limit replace the...

Page 60: ...u tion spray Rinse wet ends thoroughly with tap water Every time the pump head is dismantled replace the diaphragm and the valve sets with new ones Wear part list Pump head Parts of parts Estimated li...

Page 61: ...00 hours Retainer 1 8000 hours Wear part duration varies with the pressure temperature and characteristics of liquid The estimated life is calculated based on pumping clean water at ambient temperatur...

Page 62: ...acement Remove pipes from the pump NOTE Be careful not to get wet with residual chemicals in piping Rinse chemicals or crystals off the parts as necessary Use care handling the valve set Do not drop i...

Page 63: ...e valve guide by the seat holder when assembling an IX C060 TC TE valve set Do not push the valve seat down into the valve guide Otherwise a leak may result Connect pipes and the pump Diaphragm replac...

Page 64: ...AK DETECTED the diaphragm has been fully extended In this instance skip to the next step Select Diaphragm Pos through the menu screen and push the Enter key See page 51 for detail Select MAX OUT Pos b...

Page 65: ...ghten it until bottoms out and will not turn further NOTE If it is fitted loose failure may result Retract the pump shaft by keypad operation Push the Enter key Select Diaphragm Pos and push the Enter...

Page 66: ...the nuts NOTE Check if the valve set mounting direction is correct Both the valve sets must be oriented to the same direction Go back to the waiting state Push the Enter key once to shift to the left...

Page 67: ...trol unit Do not dismantle the pump beyond the extent shown in the diagram below Pump head material and size differ with models Exploded view Pump Pump head Nut Valve set Nut Valve set Retainer Diaphr...

Page 68: ...4 Valve seat 2 5 Out seat holder 1 6 In seat holder 1 7 O ring 4 8 O ring 2 19 Hex socket head bolt 2 20 Hexagon head bolt 8 21 Spring washer 8 28 Bolt cover 1 29 Reinforcing plate 1 30 Diaphragm 1 31...

Page 69: ...uide 2 4 Valve seat 2 5 Out seat holder 1 6 In seat holder 1 7 O ring 4 8 O ring 2 19 Hex socket head bolt 2 20 Hexagon head bolt 8 21 Spring washer 8 28 Bolt cover 1 29 Reinforcing plate 1 30 Diaphra...

Page 70: ...head 1 2 Valve 2 3 Valve guide 2 4 Valve seat 2 10 Valve gasket 6 20 Hexagon head bolt 8 21 Spring washer 8 30 Diaphragm 1 31 Retainer plate 1 55 Setting flange 2 73 Fitting 2 83 Hexagon head bolt 8 1...

Page 71: ...of parts 1 Pump head 1 2 Valve 2 3 Valve guide 2 4 Valve seat 2 10 Valve gasket 6 20 Hexagon head bolt 8 21 Spring washer 8 30 Diaphragm 1 31 Retainer plate 1 45 Flange unit 2 83 Hexagon head bolt 8...

Page 72: ...at 2 7 O ring 8 9 Seat holder 2 16 Adapter 2 19 Hex socket head bolt 2 20 Hexagon head bolt 6 21 Spring washer 6 22 Plain washer 6 28 Bolt cover 1 29 Reinforcing plate 1 30 Diaphragm 1 31 Retainer pla...

Page 73: ...Valve seat 2 7 O ring 8 9 Seat holder 2 16 Adapter 2 19 Hex socket head bolt 2 20 Hexagon head bolt 6 21 Spring washer 6 22 Plain washer 6 28 Bolt cover 1 29 Reinforcing plate 1 30 Diaphragm 1 31 Ret...

Page 74: ...Valve 2 3 Valve guide 2 4 Valve seat 2 10 Valve gasket 6 13 Valve cap 2 20 Hexagon head bolt 6 21 Spring washer 6 22 Plain washer 6 30 Diaphragm 1 31 Retainer plate 1 73 Fitting 2 1 30 31 20 22 10 3...

Page 75: ...d 1 2 Valve 2 3 Valve guide 2 4 Valve seat 2 10 Valve gasket 6 13 Valve cap 2 20 Hexagon head bolt 6 21 Spring washer 6 22 Plain washer 6 30 Diaphragm 1 31 Retainer plate 1 45 Flange unit 2 1 30 31 20...

Page 76: ...re overload protection will stop operation when a discharge pressure has risen 1 3 to 2 times higher than the maxi mum level Allowable room temperature 0 50 C 32 122 F Allowable liquid temperature 0 5...

Page 77: ...buffer ON Current value indication An input current is displayed during operation in the ANA V mode Input Stop Pre STOP No voltage contact or open collector 3 AUX No voltage contact or open collector...

Page 78: ...dimensions Outer dimensions IX C060 C150 TC TE N TB A B C D E F IX C150 TC TE N 294 45 47 339 386 102 IX C060 TC TE N 325 30 35 339 5 375 102 5 135 11 11 126 9 199 B 142 156 5 9 C E 421 D F 35 13 5 A...

Page 79: ...on Specifications Outer dimensions IX C060 C150 TC TE FA TB A B C D E F IX C150 TC TE FA 317 34 339 102 IX C060 TC TE FA 335 25 339 5 102 5 135 11 11 126 9 199 9 421 D F 35 13 5 B A 142 156 5 Center o...

Page 80: ...ons Outer dimensions IX C060 C150 TC TE N RF A B C D E F IX C150 TC TE N 294 45 47 339 386 102 IX C060 TC TE N 325 30 35 339 5 375 102 5 199 A B C E D 13 5 135 11 11 126 9 9 F 35 142 156 115 Center of...

Page 81: ...ion Specifications Outer dimensions IX C060 C150 TC TE FA RF A B C D E F IX C150 TC TE FA 317 34 339 102 IX C060 TC TE FA 335 25 339 5 102 5 199 D 13 5 135 11 11 126 9 9 F 35 B A 142 156 115 Center of...

Page 82: ...cations Outer dimensions IX C060 C150 S6 N TB A B C D E F IX C150 S6 N 287 48 30 333 5 363 96 5 IX C060 S6 N 240 72 25 339 364 102 135 11 11 126 9 199 B 9 C E 421 D F 35 13 5 A 142 156 5 Center of inl...

Page 83: ...ication Specifications Outer dimensions IX C060 C150 S6 FA TB A B C D E F IX C150 S6 FA 335 24 333 5 96 5 IX C060 S6 FA 270 57 339 102 135 11 11 126 9 199 9 421 D F 35 13 5 B A 142 156 5 Center of inl...

Page 84: ...ications Outer dimensions IX C060 C150 S6 N RF A B C D E F IX C150 S6 N 287 48 30 333 5 363 96 5 IX C060 S6 N 240 72 25 339 364 102 142 156 115 199 C D 13 5 135 11 11 126 9 9 F 35 A B E Center of inle...

Page 85: ...fication Specifications Outer dimensions IX C060 C150 S6 FA RF A B C D E F IX C150 S6 FA 335 24 333 5 96 5 IX C060 S6 FA 270 57 339 102 199 D 13 5 135 11 11 126 9 9 F 35 A B 142 156 115 Center of inle...

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Page 88: ...s U K LTD TEL 44 1743 231363 FAX 44 1743 366507 China Guangzhou GFTZ IWAKI Engineering Trading Co Ltd TEL 86 20 84350603 FAX 86 20 84359181 Italy IWAKI Europe GmbH Italy Branch TEL 39 0444 371115 FAX...

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