IWAKI EJ-B09 Instruction Manual Download Page 31 | Manualshive

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Summary of Contents for EJ-B09

Page 1: ...TD Iwaki Electromagnetic Metering Pump EJ B R Asia Instruction manual Thank you for choosing our product Please read through this instruction manual before use This instruction manual describes import...

Page 2: ...blem or inconsistency is found immediately contact your distribu tor a Check if the delivery is correct Check the nameplate to see if the information such as model codes dis charge capacity and discha...

Page 3: ...LQJ SULQFLSOH 12 HDWXUHV 13 2SHUDWLRQDO IXQFWLRQV 13 0DQXDO PRGH 13 7 PRGH 14 6723 IXQFWLRQ 14 3DUW QDPHV 15 3XPS 15 2SHUDWLRQDO SDQHO 16 DVLF GLVSOD V 3XPS VWDWHV 17 GHQWL FDWLRQ FRGHV 18 Installatio...

Page 4: ...4 2SHUDWLRQ SURJUDPPLQJ 35 3URJUDPPLQJ RZ 35 0DQXDO RSHUDWLRQ 36 7 RSHUDWLRQ 38 6723 IXQFWLRQ 39 H SDG ORFN 40 H SDG ORFN DFWLYDWLRQ 40 H SDG ORFN UHOHDVH 40 Maintenance 41 7URXEOHVKRRWLQJ 42 QVSHFWLR...

Page 5: ...HQWV SORGHG YLHZ 52 3XPS KHDG ULYH XQLW 52 3XPS KHDG 53 6SHFL FDWLRQV 2XWHU GLPHQVLRQV 54 6SHFL FDWLRQV 54 3XPS XQLW 54 RQWURO XQLW 55 3RZHU FDEOH 55 3XPS FRORXU 55 2XWHU GLPHQVLRQV 56 9 9 56 7 57 9 9...

Page 6: ...VWLQJ WKH XVH RI DXWLRQ 3UR KLELWHG DFWLRQV RU VSHFL F 5HTXLUHPHQWV QGLFDWHV PLVKDQGOLQJ FRXOG OHDG WR SHUVRQDO LQMXU RU SURSHUW GDPDJH CAUTION DXWLRQ PDUNV 3URKLELWHG PDUN 5HTXLUHPHQW PDUN Electrical...

Page 7: ...HH RI ULVN W LV QRW WKH PDQXIDFWXUHU V UHVSRQVLELOLW IRU DQ IDLOXUH RU LQMXU UHVXOWLQJ IURP DOWHUDWLRQV WR WKH SXPS HDU SURWHFWLYH FORWKLQJ OZD V ZHDU SURWHFWLYH FORWKLQJ VXFK DV DQ H H SURWHFWLRQ FKH...

Page 8: ...S UXQV IRU GHJDVVLQJ 2WKHUZLVH WKH SXPS KHDG LQJ VFUHZV PD ORRVHQ DQG OLTXLG PD OHDN 2SWLPLVH RXU V VWHP I WKH SXPS UXQV GU IRU D ORQJ SHULRG IRU PRUH WKDQ PLQXWHV WKH SXPS KHDG DQG WKH YDOYH FDVHV PD...

Page 9: ...WKH SXPS EH RQG WKH H WHQW RI WKH LQVWUXFWLRQV R QRW XVH D GDPDJHG SXPS 8VH RI D GDPDJHG SXPS FRXOG OHDG WR DQ HOHFWULF VKRFN RU GHDWK LVSRVDO RI D XVHG SXPS LVSRVH RI DQ XVHG RU GDPDJHG SXPS LQ DFFR...

Page 10: ...W YLEUDWH I WKH SXPS LV QRW LQVWDOOHG OHYHO RXWSXW PD EH DIIHFWHG KHQ WZR RU PRUH SXPSV DUH LQVWDOOHG WRJHWKHU YLEUDWLRQ PD EH VLJQL FDQW UHVXOWLQJ LQ SRRU SHUIRUPDQFH RU IDLOXUH 6HOHFW D VROLG IRXQGD...

Page 11: ...OHDN RU SLSLQJ PD EUHDN QVWDOO D UHOLHI YDOYH WR HQVXUH VDIHW DQG SUHYHQW GDPDJHG SOXPELQJ 6ROXWLRQ LQ WKH GLVFKDUJH OLQH PD EH XQGHU SUHVVXUH 5HOHDVH WKH SUHVVXUH IURP WKH GLVFKDUJH OLQH EHIRUH GLV...

Page 12: ...m is directly driven by elec tromagnetic force 3ULQFLSOH RI RSHUDWLRQ 7KH SXOVH VLJQDO YLD WKH 3 JHQHUDWHV WKH HOHFWURPDJQHWLF IRUFH WR PDNH UHFLSURFDWLQJ PRWLRQ ZLWK WKH DVVLVWDQFH RI WKH VSULQJ IRUF...

Page 13: ...DOHQW 7KLV SXPS LV QRW ZDWHUSURRI 3URWHFW WKH SXPS ZLWK D FRYHU ZKHQ LQVWDOOLQJ LW RXW RI GRRUV 2SHUDWLRQDO IXQFWLRQV Manual mode Run stop the pump by the start stop key A stroke rate MAN speed can be...

Page 14: ...See page 38 for detail DPSOH 7KH SXPS PDNHV RQH VKRW SHU VLJQDO STOP function The start stop of the pump can be controlled by the external STOP signal See page 39 for detail 7KH SXPS UHVXPHV RSHUDWLRQ...

Page 15: ...H WXEH HQG WR D VXSSO WDQN RU D FRQWDLQHU FLUFXPIHUHQWLDO GLUHFWLRQ RI WKH SRUW FDQ EH FKDQJHG XS WR GHJUHHV FRXQWHUFORFNZLVH IURP WKH RULJLQDO SRVLWLRQ GMXVWLQJ VFUHZ 8VHG IRU RSHQLQJ WKH DLU YHQW SR...

Page 16: ...WKH 2 1 NH VR LI RX ZDQW D ORZHU VSP ILUVW JHW WR WKH PD VSP DQG WKHQ SXVK WKLV NH RQFH 7KH VSP ZLOO UHWXUQ WR LVSOD 6WURNH UDWH DQG RSHUDWLRQDO VWDWXV DUH VKRZQ KHUH 67 57 6723 NH 8VHG IRU VWDUWLQJ...

Page 17: ...VSHHG LQ VSP 2SHUDWLRQ LQ 0 1 PRGH FXUUHQW VSP DVKHV QRW LQ V QF ZLWK D SXPS VKRW 2SHUDWLRQ LQ 7 PRGH FXUUHQW VSP DVKHV QRW LQ V QF ZLWK D SXPS VKRW 6723 VLJQDO LV HQWHUHG LQ 0 1 PRGH I WKH VSP DVKHV...

Page 18: ...U HQG 9 EPDM EPDM TC PVDF OXPLQD FHUDPLF FKM FKM 0DWHULDO FRGH 39 7UDQVSDUHQW SRO YLQ O FKORULGH 67 2 0 OXRULQH FRQWDLQHG UXEEHU 3 0 WK OHQH SURS OHQH UXEEHU 37 3RO WHWUD XRURHWK OHQH 39 3RO YLQ OLGHQ...

Page 19: ...VLYH RU DPPDEOH PDWHULDO QHDU WKH SXPS R QRW XVH D GDPDJHG SXPS 8VH RI D GDPDJHG SXPS FRXOG OHDG WR DQ HOHFWULF VKRFN RU GHDWK 3XPS PRXQWLQJ Select an installation location and mount the pump 1HFHVVDU...

Page 20: ...HU LQ WKH W WLQJ 7KHQ KDQG WLJKWHQ WKH WWLQJ QXW c 5HWLJKWHQ WKH WWLQJ QXW E WXUQLQJ LW IXUWKHU GHJUHHV ZLWK DQ DGMXVW DEOH ZUHQFK RU VSDQQHU FUXVK WXEH PRXQW R QRW XVH H FHVVLYH IRUFH WR WKH SODVWLF...

Page 21: ...HWHUPLQH DQ DLU YHQW SRUW GLUHFWLRQ 7KH DLU YHQW SRUW FDQ URWDWH GH JUHHV D 7XUQ WKH ORFN QXW DQWLFORFNZLVH b GMXVW WKH GLUHFWLRQ RI WKH DLU YHQW SRUW c DQG WLJKWHQ WKH ORFN QXW KROGLQJ WKH DLU YHQW E...

Page 22: ...LRQ VLGH OLTXLG OHYHO LV KLJKHU WKDQ D GLVFKDUJH VLGH RU DQ LQMHFWLRQ SRLQW DW DWPRVSKHULF SUHVVXUH GLVFKDUJH VLGH OLTXLG OHYHO LV KLJKHU WKDQ D VXFWLRQ VLGH EXW WKH GLVWDQFH LV P RU EHORZ VXFWLRQ OLQ...

Page 23: ...LXP K SRFKORULWH Q WKH QDWXUH RI WKH SXPS WKH ORZHU GLVFKDUJH SUHVVXUH WKH KLJKHU GLVFKDUJH FDSDFLW DQG YLFH YHUVD I RX ZDQW WR REVHUYH WKH PD GLVFKDUJH FDSDFLW DW DQ ORZ OHYHO RI V VWHP GLVFKDUJH SUH...

Page 24: ...FDO VKRFN RU D VKRUW FLUFXLW PD UHVXOW H VXUH WR WXUQ RII WKH SRZHU EHIRUH ZLULQJ ZRUN H FDUHIXO IRU WKH SRZHU QRW WR EH WXUQHG RQ GXULQJ ZRUN 7KH SRZHU FDEOH LV QRW UHSODFHDEOH 7KH 1 SLQ PDOH FRQQHFW...

Page 25: ...DO UHOD SSO SRZHU VKDUSO R QRW DSSO JUDGXDOO 6XUJH YROWDJH 7KH HOHFWURQLF FLUFXLW LQ WKLV SXPS PD IDLO GXH WR VXUJH YROWDJH R QRW SODFH WKH SXPS FORVH WR D KLJK SRZHU GHYLFH RI 9 RU PRUH ZKLFK PD JHQH...

Page 26: ...PD L PXP DOORZDEOH 21 2 RSHUDWLRQ LV DERXW WLPHV 7KH FRQWDFW FDSDFLW VKRXOG EH RU PRUH ZKHQ PDNLQJ 21 2 RSHUDWLRQ RYHU WLPHV RU VKDULQJ D SRZHU VRXUFH ZLWK D ODUJH FDSDFLW HTXLS PHQW 2WKHUZLVH D FRQW...

Page 27: ...2WKHUZLVH QRLVH LV JHQHUDWHG WKURXJK WKH FDEOHV GXH WR LQGXFWLRQ HIIHFW DQG LW UHVXOWV LQ PDOIXQFWLRQ RU IDLOXUH 7KH IROORZLQJ SURGXFWV DUH WKH UHFRPPHQGHG 665V 6ROLG 6WDWH 5HOD V IRU VLJQDO LQSXW Q...

Page 28: ...DQG FORJJLQJ LVFKDUJH VXFWLRQ YDOYHV DUH RSHQHG SRZHU YROWDJH LV LQ WKH DOORZDEOH UDQJH OHFWULFDO ZLULQJ LV FRUUHFW DQG LV IUHH IURP WKH ULVN RI VKRUW FLUFXLW DQG HOHFWUL FDO OHDNDJH 5HWLJKWHQLQJ RI...

Page 29: ...obtained with gas in the pump Conduct degassing in the following cases KHQ WKH SXPS VWDUWV WR UXQ IRU WKH UVW WLPH KHQ D RZ UDWH LV WRR ORZ IWHU OLTXLG LV UHSODFHG LQ D VXSSO WDQN IWHU D ORQJ SHULRG...

Page 30: ...HOHFWHG PRGH ZLWK RWKHU VHWWLQJV 8VH WKH 83 NH WR VHW D VWURNH UDWH WR VSP 7KLV SURJUDPPLQJ LV QRW QHFHVVDU ZKHQ WKH GLVSOD DOUHDG VKRZV 0RYH WR WKH QH W VWHS I WKH NH LV SUHVVHG DQG KHOG WKH VSP ZLOO...

Page 31: ...VK WKH VWDUW VWRS NH DQG VWRS WKH SXPS 5RWDWH WKH DGMXVWLQJ VFUHZ FORFNZLVH WR FORVH WKH DLU YHQW SRUW KHFN OLTXLG LV GLVFKDUJHG HJDVVLQJ LV UHTXLUHG DJDLQ LI WKH SXPS GRHV QRW GLVFKDUJH OLTXLG KHFN F...

Page 32: ...D VWURNH UDWH LV VKRZQ DV below 7XUQ RQ SRZHU DQG FDOO XS PDQXDO PRGH QWHU PDQXDO PRGH WR LQGLFDWH D VWURNH UDWH RQ WKH VFUHHQ 3XVK WKH VWDUW VWRS NH ZKHQ WKH SXPS LV LQ WKH 7 PRGH KHQ 6723 DSSHDUV R...

Page 33: ...H V 3UHVV DQG KROG WKH NH IRU WKUHH VHFRQGV IRU TXLFN LQFUHPHQW 4XLFN LQFUHPHQW VWRSV DW VSP VSP VNLSV WR VSP ZKHQ WKH NH LV UHOHDVHG DQG SXVKHG RQFH 0HDVXUH D RZ UDWH I D RZ UDWH LV ORZHU WKDQ D VSHF...

Page 34: ...WKH SXPS E NH RSHUDWLRQ DQG ZDLW IRU WKUHH VHFRQGV EHIRUH XQSOXJJLQJ WKH SXPS 2WKHUZLVH WKH ODVW NH RSHUDWLRQ PD QRW EH SXW LQ PHPRU Q WKLV FDVH WKH SXPS XQLQWHQWLRQDOO VWDUWV WR UXQ DV SRZHUHG RQ GLV...

Page 35: ...operation 3URJUDPPLQJ RZ 7KH PDLQWHQDQFH PRGH LV XVHG IRU WKH UHSODFHPHQW RI D GLDSKUDJP Power ON while the UP key is pressed The maintenance mode will come up after 3 seconds Display flashes and dia...

Page 36: ...ZDLWV LQ WKH PDQXDO PRGH ZKHQ WKH SRZHU LV WXUQHG 21 ZLWK D GHIDXOW VHW WLQJ RU FDOOV XS WKH ODVW VHOHFWHG PRGH ZLWK RWKHU VHWWLQJV QWHU 7 PRGH 0RYH WR WKH QH W VWHS ZKHQ VSP LV VKRZQ RQ WKH VFUHHQ KH...

Page 37: ...KLQJ WKH 83 NH 3UHVV DQG KROG WKH NH IRU WKUHH VHFRQGV IRU TXLFN LQFUHPHQW 4XLFN LQFUHPHQW VWRSV DW VSP VSP VNLSV WR VSP ZKHQ WKH NH LV UHOHDVHG DQG SXVKHG RQFH 3XVK WKH VWDUW VWRS NH 7KH DQG VSP LQGL...

Page 38: ...V VSP LQ WKH 7 PRGH QWHU 7 PRGH KHQ 7 LV VKRZQ RQ WKH VFUHHQ 7KH SXPS LV DOUHDG LQ WKH 7 PRGH DQG ZDLWLQJ IRU WKH LQSXW RI WKH H WHUQDO VLJQDO KHQ 6723 LV VKRZQ RQ WKH VFUHHQ 5HOHDVH WKH 6723 VLJQDO 3...

Page 39: ...DWLRQ SURJUDPPLQJ STOP function The start stop of the pump operation can be controlled by the external stop signal The display changes as below when the STOP signal is inputted 0 1 PRGH 7 PRGH 6723 VL...

Page 40: ...ocked NOTE Q NH RSHUDWLRQ LV QRW DFFHSWDEOH ZKHQ WKH NH SDGV DUH ORFNHG Q DQ HPHUJHQF XQSOXJ WKH SXPS WR VWRS RSHUDWLRQ 3OXJJLQJ LQ WKH SXPS NH SDGV DUH ORFNHG DJDLQ H SDG ORFN DFWLYDWLRQ 3UHVV DQG KR...

Page 41: ...PDVN DQG D IDFH VKLHOG GXULQJ GLVDVVHPEO DVVHPEO RU PDLQWHQDQFH ZRUN 7KH VSHFL F VROXWLRQ ZLOO GLFWDWH WKH GHJUHH RI SURWHF WLRQ 5HIHU WR 06 6 SUHFDXWLRQV IURP WKH VROXWLRQ VXSSOLHU 5LVN RI HOHFWULFD...

Page 42: ...YHV LVPDQWOH LQVSHFW DQG FOHDQ WKH YDOYHV 5HSODFH DV QHFHVVDU EDOO YDOYH LV VWXFN RQ D YDOYH VHDW LVPDQWOH LQVSHFW DQG FOHDQ WKH YDOYH 5HSODFH DV QHFHVVDU RZ UDWH XFWXDWHV LU VWD V LQ WKH SXPS KHDG SH...

Page 43: ...WLRQV I OLTXLG KDV GHWHULRUDWHG FU VWDOOL HG RU SUHFLSLWDWHG 9LVXDO RU DXGLR LQVSHFWLRQ 2 1RLVH DQG YLEUDWLRQ I DEQRUPDO QRLVH RU YLEUDWLRQ RFFXUV 7KH DUH VLJQV RI DEQRUPDO RSHUD WLRQ 9LVXDO RU DXGLR...

Page 44: ...GLVFKDUJH OLQH EHIRUH GLVFRQQHFWLQJ SOXPELQJ RU GLVDVVHP EO RI WKH SXPS WR DYRLG VROXWLRQ VSUD 5LQVH ZHW HQGV WKRURXJKO ZLWK WDS ZDWHU DFK WLPH WKH SXPS KHDG LV GLVPDQWOHG UHSODFH WKH GLDSKUDJP 2 ULQJ...

Page 45: ...HQ WKH DLU YHQW SRUW NOTE R QRW URWDWH LW WKUHH UHYROXWLRQV RU PRUH 2WKHUZLVH WKH DGMXVWLQJ VFUHZ PD FRPH RII ZLWK VROXWLRQ VSUD KHFN WKH GLVFKDUJH OLQH DQG WKH SXPS KHDG DUH GHSUHVVXUL HG LTXLG SUHVV...

Page 46: ...U PP ER ZUHQFK SDLU RI WZHH HUV 8Q WKH SXPS EDVH EHIRUH GLVDVVHPEO RRVHQ WKH WWLQJ QXW WR UHPRYH D GLV FKDUJH WXEH DQG DQ DLU EOHHG WXEH NOTE DVK RXW UHVLGXDO OLTXLG RU VXEVWDQFHV 7XUQ WKH ORFN QXW DQ...

Page 47: ...G VFUHZ WKH DLU YHQW ERG WKURXJK WKH ORFN QXW H FDUHIXO QRW WR PLVDUUDQJH WKH YDOYH VHW RU SODFH XSVLGH GRZQ 2WKHUZLVH OHDNDJH RU RZ UDWH UHGXF WLRQ PD UHVXOW R QRW IRUJHW WR W 2 ULQJV DQG JDVNHWV HHS...

Page 48: ...WZHH HUV 3ODFH D QHZ YDOYH VHW LQWR WKH WWLQJ DQG WLJKWHQ WKH WWLQJ LQWR WKH SXPS KHDG DV IDU DV LW ZLOO JR 5HWLJKWHQ LW E D IXUWKHU WXUQ ZLWK DQ DGMXVWDEOH ZUHQFK RU D VSDQQHU H FDUHIXO QRW WR PLVDU...

Page 49: ...MXVWPHQW RI GLDSKUDJP ORFDWLRQ 1RWH WKDW WKH QXPEHU RI GLDSKUDJP VSDFHUV YDULHV ZLWK SXPS PRGHO R QRW DFFHVV WKH SXPS LQ RU ULJKW DIWHU RSHUDWLRQ DLW XQWLO WKH GULYH XQLW RI WKH SXPS FRROV GRZQ RRVHQ...

Page 50: ...H VKDIW H WHQGHG IRU PLQXWHV RU PRUH 3XVK WKH 83 NH DJDLQ WR UHWUDFW WKH VKDIW RQFH WKH WLPH KDV SDVVHG 5RWDWH DQG UHPRYH WKH GLDSKUDJP IURP WKH SOXQJHU SXPS VKDIW 6OLGH D UHWDLQHU DQG GLDSKUDJP VSDFH...

Page 51: ...83 NH DJDLQ WR FRQWUDFW WKH SXPS VKDIW WR WKH PLQLPXP 3XVK WKH VWDUW VWRS NH WR HQWHU WKH 7 PRGH 0RXQW WKH SXPS KHDG 7LJKWHQ WKH SXPS KHDG LQJ EROWV HYHQO WR 1 P LQ GLDJRQDO RUGHU KH DJRQ ZUHQFK FDQ...

Page 52: ...YLHZ Pump head Drive unit The pump in the diagram below is completely dismantled Do not dismantle the pump beyond the extent shown in this instruction manual 9DOYH VHW 3XPS ERG 5HWDLQHU LDSKUDJP VSDF...

Page 53: ...OYH VHDW 4 11 9DOYH 4 12 9DOYH JDVNHW 2 13 2 ULQJ 2 14 LDSKUDJP VSDFHU 15 H VRFNHW KHDG EROW 3 6 4 16 GMXVWLQJ VFUHZ 1 18 2 ULQJ 3 1 19 2 ULQJ 3 1 20 2 ULQJ 3 1 24 RVH VWRSSHU 3 25 RVH DGDSWRU 3 26 2...

Page 54: ...1 14 1 2 1 360 15 0 8 1 5 EJ B11 1 8 1 0 EJ B16 3 0 0 6 EJ B21 4 8 0 3 EJ B31 9 0 0 2 1 7 12 0 0 15 7KH DERYH LQIRUPDWLRQ LV EDVHG RQ SXPSLQJ FOHDQ ZDWHU DW UDWHG YROWDJH DQG DPELHQW WHPSHUDWXUH ORZ...

Page 55: ...WHUQDO FRQWDFW LV 9 DW P KHQ XVLQJ D PHFKDQLFDO UHOD WKH PLQLPXP DSSOLFDWLRQ ORDG VKRXOG EH P RU EHORZ 2 KHQ WKH H WHUQDO SXOVH VLJQDO LV HQWHUHG WR UXQ WKH SXPS RYHU WKH PD VSP WKH VLJQDO LV FDQFHOO...

Page 56: ...56 6SHFL FDWLRQV 2XWHU GLPHQVLRQV Outer dimensions 9 9 LOCK IN AIR OUT 96 195 219 18 160 47 24 76 5 36 5 194 6 2 88 9 16 5 10 32 5 100...

Page 57: ...57 6SHFL FDWLRQ 6SHFL FDWLRQV 2XWHU GLPHQVLRQV 7 LOCK IN AIR OUT 96 194 2 220 19 159 48 24 76 5 36 5 195 6 2 88 9 16 5 10 32 5 100...

Page 58: ...58 9 9 7 OUT IN TUBING ID OD TUBING ID OD 47 196 221 36 5 76 5 26 9 16 5 10 32 6 2 88 AIR TUBING ID OD 2 96 173 208 5 100 LOCK...

Page 59: ...59...

Page 60: ...39 0444 335350 U S A IWAKI America Inc TEL 1 508 429 1440 FAX 1 508 429 1386 China IWAKI Pumps Shanghai Co Ltd TEL 86 21 6272 7502 FAX 86 21 6272 6929 Spain IWAKI Europe GmbH Spain Branch TEL 34 93 37...

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