IWAKI APN-P60-W Instruction Manual Download Page 16

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2. Pump operation

■ Operation

Operate the pump according to the following steps.

No.

Procedure

Points to be checked

1

Check tubing, wir-

ing and voltage.

● 

 Check installation, tubing and wiring 

are properly done and wiring system 

is fused.

● 

 Check the spec label to see if power 

supply voltage is correct.

2

Open valves.

● 

 Fully open both discharge and suction lines.

3

Supply power to the 

pump.

● 

 Smooth starting may not be obtained 

when ambient temperature is 10ºC or 

below. In this case, run the pump with 

no discharge line pressure for a few 

minutes to warm it up.

● 

 Smooth starting may not be obtained 

when the pump chamber is filled with 

liquid. Get rid off liquid before operation.

4

Adjust air flow.

● 

 Provide a running-in period (about 10 

minutes) before full scale operation.

● 

 

Always adjust an air flow by a suction 

valve.

5

Points to be 

checked during 

operation

● 

 After starting, check a pressure gauge 

to see if suction and discharge line 

pressure are correct and an air flow 

meter to see if the specified air flow is 

obtained.

● 

 Keep  a  suction line pressure at or 

below atmospheric pressure.

● 

 In case electric power has failed while 

the pump is running, switch off main 

power. Otherwise, the motor may not re-

start or may burn out depending on a line 

pressure at the time of power recovery.

Operation

■ Stop and Storage

● Before a long period of stoppage (1 week or more):

Depressurize/empty the pump. Some liquids may harden 
or crystallize when they are left for a long time. In this case 
clean wet ends before resuming operation.

●  Do not store the pump:

• In a flammable/corrosive atmosphere.
• In a dusty/humid environment.
• Where ambient temperature can exceed 0-40°C.
• Under mechanical vibration or wind & rain.

Summary of Contents for APN-P60-W

Page 1: ...Read this manual before use of product IWAKI Gas Liquid Transfer Pump APN P60 W built in type Instruction Manual...

Page 2: ...to the pump For the Safe and Correct Handling of the Pump Safety Instruction section deals with important details about handling of the product Before use read this section carefully for the preventio...

Page 3: ...sistant gloves a mask and a face shield during disassembly assembly or maintenance work Electrical shock Prohibited Prohibited No remodeling Wear protectors WARNING Electrical shock WARNING Use specif...

Page 4: ...se of the pump in wet or extremely humid locations could lead to electric shock or short circuit CAUTION Prohibited Prohibited Caution Prohibited Prohibited Electrical shock Prohibited CAUTION Donotto...

Page 5: ...uid is transferred from the inlet to outlet 3 Before use check the specification limitation and hazardous nature of the pump 1 Unpacking Inspection On unpacking the product check the following points...

Page 6: ...A Tube ID 2400 1200 2 0 08 47 99 1000 500 2 0 05 24DC 0 86 5 5 240 NOTE1 Observe the maximum discharge pressure NOTE2 The max liquid flow is based on the operation with clean water at 20 C and may ch...

Page 7: ...Dimension in mm 5 Outline 31 12 3 2 5 5 11 95 6 300 52 55 19 13 51 3 13 8 M3 Effective depth is 6mm 42 32 52 5 IN OUT IN OUT APN P60GD4 W Dimension in mm 6 300 31 12 3 2 5 5 11 41 37 64 5 15 95 52 55...

Page 8: ...0 C 2800 Pressure MPa Air Flow ml min Vacuum kPa abs Pressure MPa Liquid transfer with clean water at 20 C Liquid Flow ml min Pump head Name plate Model and MFG No Production number are described Driv...

Page 9: ...racket 2 2 Valve 4 35 Bearing 2 3 Valve seat A 2 40 Motor 1 4 Diaphragm 2 60 Set screw M3 8 4 8 Eccentric cam 2 62 Screw washer M3 16 8 11 Bracket cover 2 63 Screw 2 6 4 13 Bearing 2 66 Screw M3 6 4 1...

Page 10: ...n 5 and 40 C Liquid tempera ture should be between 10 and 40 C 1 Before Installation Read through this instruction manual before use Carry out installation work with a full understanding Installation...

Page 11: ...It may pre vent the motor from starting causing burning out or may damage the diaphragm or piping Do not tube pump heads in series It may prevent the motor from starting causing burning out or may da...

Page 12: ...or easy access and mainte nance 2 Pump fixation Use M3 bolts to anchor the pump CAUTION Do not install the pump on a unsta ble place 2 2 Tubing 1 Before tubing The short tubing with the minimum bends...

Page 13: ...our nearest distributor for wiring as necessary Before wiring 1 Confirm that power is disconnected before work 2 Wiring work should be done in accordance with local elec tric codes Use the recommended...

Page 14: ...signal generator NOTE The black power and signal leads are leading from the common negative terminal of the pump 3 Pump speed signal polarity The green signal lead leading from the pump is positive po...

Page 15: ...not use solvents such as benzine alcohol thinner for maintenance or cleaning otherwise a coat discolours or comes off Always use a suction valve to adjust an air flow If the compressed air or liquid...

Page 16: ...ore full scale operation Always adjust an air flow by a suction valve 5 Points to be checked during operation After starting check a pressure gauge to see if suction and discharge line pressure are co...

Page 17: ...ump Voltage reduction Increase voltage to the rated level Higher suction pressure than atmospheric Reduce suction pressure Contact us for the measures marked with 2 Maintenance Inspection Handling of...

Page 18: ...n or 47 99KPa abs or below vacuum 4000hr 4000hr 4000hr gas transfer 0MPa 4000hr 4000hr 4000hr liquid transfer 0 05MPa or below pressurization 2000hr 2000hr 2000hr Part lives vary with the pressure tem...

Page 19: ...ves and gas kets with new ones 3 Push down the diaphragm until it bottoms out and then rebuild the pump head Fasten the fix ing screws by 0 58N m NOTE1 Finish either pump head first and then start wit...

Page 20: ...AKI Europe GmbH Spain Branch TEL 34 933770198 FAX 934740991 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI Sverige AB TEL 46 851172900 FAX 851172922 Denmark I...

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