IWAKI PUMPS PDS-H115 User Manual Download Page 4 | Manualshive

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Contents

Maintenance ............................................................................ 23

Troubleshooting ..........................................................................................................................................23
Inspection ....................................................................................................................................................24

Daily inspection

........................................................................................................................................24

Specification/Outer dimension ..................................................................................................................25

Specification

.............................................................................................................................................25

Pump

...................................................................................................................................................25

Stepping motor

....................................................................................................................................26

Encoder ...............................................................................................................................................26

Home sensor

.......................................................................................................................................26

Pressure sensor

..................................................................................................................................26

Outer dimension

.......................................................................................................................................27

PDS-H115

...........................................................................................................................................27

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Summary of Contents for PDS-H115

Page 1: ...6228 FAX 7503866278 Singapore IWAKI Singapore Pte Ltd TEL 65 63162028 FAX 63163221 China GFTZIWAKIEngineering Trading Guangzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Iberica Pumps S A TEL 34 94...

Page 2: ...me sensor line connector one each 2 1473562 4 pressure sensor line connector one each 1473562 6 motor line connector one each 3 1473562 8 encoder line connector one each 5 1473571 3 gender changer for...

Page 3: ...llation Piping Wiring 14 Installation 14 Piping 14 Wiring 15 Line connectors 16 Applicable motor drivers 17 Operation 18 Pump setting 18 Pulse input Motor rotation 18 Number of pulses Flow volume 18 N...

Page 4: ...tenance 23 Troubleshooting 23 Inspection 24 Daily inspection 24 Specification Outer dimension 25 Specification 25 Pump 25 Stepping motor 26 Encoder 26 Home sensor 26 Pressure sensor 26 Outer dimension...

Page 5: ...n suggesting the use of Caution Prohibited actions or specific Requirement Indicates mishandling could lead to personal injury or prop erty damage CAUTION Caution marks Prohibited marks Requirement ma...

Page 6: ...in failure or injury Use this product in specified conditions only Do not modify the pump Alterations to the pump carries a high degree of risk It is not the manufac turer s responsibility for any fai...

Page 7: ...osphere Flushing before operation Flush the inside of the pump and piping with pure water or the liquid to be delivered before the start of operation Static electricity When low electric conductivity...

Page 8: ...not waterproof Do not operate the pump while wet with solu tion or water Failure or injury may result Immediately dry off the pump if it gets wet Do not close discharge line during operation Solution...

Page 9: ...ed into the pump head and then delivered to a discharge line as the bellows reciprocates Principle of operation The bellows expands and contracts as the ball screw reciprocates to create volumetric ch...

Page 10: ...10 Introduction Suction process IN...

Page 11: ...sensor Monitors internal pressure Base Always anchor it with bolts Outlet Inlet Speed controller joint Used for air purge Motor line connector Used for connecting a motor driver Nameplate Shows a mod...

Page 12: ...g information PDS H 1 15 01 a b c d e a Series name b Product classification H High viscosity type c Product category 1 Pump d Bellows size 15 15 type bellows e Special version No code Standard 01 Cus...

Page 13: ...g wiring work Electrical work should be performed by a qualified electrician Always observe applica ble codes or regulations Do not perform wiring work while the power is on Otherwise an electrical sh...

Page 14: ...ical liquid level Mounting direction Always mount the pump with the outlet upward and the check valves upright Otherwise performance may be reduced Anchoring Fix the pump with four M4 mounting screws...

Page 15: ...llowing the motor shaft to be rotated by hand Motor driver CN2 terminal assignment Automatic Current Cutback Release Signal 12 2 4 6 7 8 9 Wiring Diagram Photocoupler ON Automatic Current Cutback Rele...

Page 16: ...ack GND common 3 green Analogue output 4 N A 6 pin motor line connector Pin number Terminal assignment 1 blue Motor lead 2 red Motor lead 3 orange Motor lead 4 green Motor lead 5 black Motor lead 6 N...

Page 17: ...ilt in I O RS485 BOX Accessories In out cable connector Motor lead connector PHOENIX CONTACT MC1 5 3 STF 3 5 power line connector CSD5807N P 24VDC Pulse train input 2 pulse PCB Driver cable set LCS01C...

Page 18: ...pulse At factory default setting the motor driven cylinder sensor dog is at the origin where a home sensor output turns ON Be sure the cylinder returns to the origin before operation See the next pag...

Page 19: ...ntract beyond the origin for the offset interval 400 pulses below the origin Do not ex ceed the limit The motor may step out if the waiting time is too short Step out means the motor rotates out of a...

Page 20: ...scharge time Or the pump may break Discharge flow rate see page 25 Discharge time 12 0ml max disch capacity per shot see page 25 or less When a discharge flow rate a discharge time 12 0ml When the sam...

Page 21: ...ish suction process per set flow rate T2 between the end of the suction process and the start of the next discharge process The programmed behaviour starts at an input of pulse signal Pump setting Dis...

Page 22: ...r cartridge before operation Air in a filter or a pipeline reduces a flow rate NOTE See manufacturer s manual for degassing Open a suction and a discharge line fully NOTE Do not close a valve on a suc...

Page 23: ...f wiring between the motor and mo tor driver is correct See page 15 Correct wiring and resume opera tion Power voltage is too low If a rated power voltage is applied to the motor driver See page 17 Ob...

Page 24: ...essure sensor fail ure Use a tester to check the voltage between GND and signal output terminals The result should be 1V when pump is stopped Above 1V when pump is running Replace as necessary No enco...

Page 25: ...00 pulse ml Ambient temperature 15 40 C Ambient humidity 30 60 RH Allowable liquid temperature 15 30 C Weight 3 kg 1 The maximum suction flow rate is 2ml sec however suction pressure may fall sharply...

Page 26: ...ly voltage 5 VDC 0 5 Consumption current 60 mA or below Detection Incremental Number of output pulses 500 Output phase 2 phase A and B Output type Line driver Home sensor Items Spec Manufacturer OMRON...

Page 27: ...27 Specification Specification Outer dimension Outer dimension PDS H115 43 138 273 300 5 5 40 58 6 245 1000 21 273 65 187 5 230 2 5 9 5 AMP 3 4 1 2 1 2 AMP 3 7 8 1 2 3 4 6 5 AMP AMP 4 3 2 1 6 5 IN OUT...

Page 28: ...6228 FAX 7503866278 Singapore IWAKI Singapore Pte Ltd TEL 65 63162028 FAX 63163221 China GFTZIWAKIEngineering Trading Guangzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Iberica Pumps S A TEL 34 94...

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