1
Programat
®
EP 5010
Operating Instructions
Valid fr
om
softwar
e V5.0
Page 1: ...1 Programat EP5010 Operating Instructions Valid from software V5 0...
Page 2: ...2...
Page 3: ...he furnace 49 5 5 Multimedia functions 64 5 6 Digital Shade Assistant DSA function 68 6 Practical Use 72 6 1 Firing procedure with an Ivoclar Vivadent program 72 6 2 Firing procedure with an individua...
Page 4: ...Cooling tray 4 Audio ports in out 3 Furnace base housing 16 Covering hood for head opening mechanism 17 Air vents furnace base 18 USB connection 19 USB device 20 Ethernet connection 1 Screw for coolin...
Page 5: ...List of parts 32 Rating plate 33 Vacuum pump fuse 37 Connection cover 36 Covering hood for head opening mechanism 38 Screw for connection cover C Screw for press drive cover 39 Air vents rear panel 4...
Page 6: ...67 USB download cable 68 Programat Firing Tray Kit 2 69 Programat USB stick 70 Automatic Temperature Checking Set ATK2 test set 60 Fan 62 Cover for press electronics 63 Split taper socket for press p...
Page 7: ...ese Operating Instructions The signs and symbols used in these Operating Instructions facilitate the finding of important points and have the following meanings Symbol Note Risks and dangers Important...
Page 8: ...oltage range shown on the images e g rating plate may differ depending on the voltage version of your furnace 1 5 Notes on the images in these Operating Instructions All images and illustrations in th...
Page 9: ...ructions to assure proper use of the furnace The instructions regulations and notes in these Operating Instructions must be observed The instructions regulations and notes in the material s Instructio...
Page 10: ...the firing chamber is damaged There is a risk of electric shock upon contact with the heating wire Avoid damage of the insulation by contact with the investment tongs or firing tongs Contraindication...
Page 11: ...This product contains ceramic fibres and may release fibre dust Do not use compressed air thus distributing the dust in the environment and observe the additional notes on page 13 Risk of crushing bu...
Page 12: ...y cloth Do not use solvents Disconnect the power plug before cleaning and allow the furnace to cool down The furnace must be cool before it is packed for transportation Use original packaging for tran...
Page 13: ...amic fibres and may release fibre dust Fibre dust has proved to be carcinogenic in animal experiments The heating muffle may only be dismounted by a qualified After Sales Service Center Information re...
Page 14: ...res are continuously compared The Programat EP 5010 consists of the following components furnace base with electronic controls furnace head with firing chamber and press drive cooling tray firing plat...
Page 15: ...missing contact your local Ivoclar Vivadent Service Center We recommend keeping the original packaging for future service and transportation purposes 4 2 Selecting the location Place the furnace on a...
Page 16: ...ng tray 2 Remove the two screws for the cooling tray and the transport protection for the infrared camera Secure the cooling tray with the two screws 1 Step 2 Place the firing plate Place the firing p...
Page 17: ...ollows Connect the vacuum hose Insert the thermocouple plug make sure that the polarity of the plug is correct Insert the press drive plug Insert the heater plug 1 Insert the heater plug into the inte...
Page 18: ...pump plug with the vacuum pump socket We recommend using only a vacuum pump from Ivoclar Vivadent VP4 VP5 since these pumps are especially coordinated with the press furnace If other pumps are used pl...
Page 19: ...the furnace head has completely cooled down before it is removed fire hazard 4 5 Initial start up 1 Connect the power cord with the wall socket 2 Switch the On Off button at the rear of the furnace to...
Page 20: ...tep 4 Set the date day month year Confirm the entry with the green button The Next button is used to reach the next entry screen Step 5 Set the time hours minutes seconds Confirm the entry with the gr...
Page 21: ...lease note the error message on the display The following information is displayed Information Temperature calibration Temperature calibration of the furnace is not required Some time has passed since...
Page 22: ...t firing the firing chamber should be dehumidified using the dehumidification program see Chapter 5 4 for details Please note that the furnace may require a certain acclimation time after having been...
Page 23: ...the vacuum pump is switched on for 5 minutes This function can be stopped at any time by pressing the STOP CLOSE FURNACE HEAD or START key This function can be activated any time when the furnace hea...
Page 24: ...e entered is not in the acceptable range Cancel entry This button is used to cancel an entry Changed values are not saved Program parameters Pressing these buttons allows you to change program paramet...
Page 25: ...he operating mode can be selected 1 Select the desired operating mode 2 After the operating mode is selected a note is displayed indicating the different stand by temperatures of the respective operat...
Page 26: ...lected melody is played 5 seconds Thus the furnace head has sufficiently cooled down for the next program start The acoustic signal can be stopped by pressing the STOP key Furnace head open and temper...
Page 27: ...adent materials b 500 free individually adjustable programs c 500 free individually adjustable programs on a USB stick The program types are subdivided into program groups Each program group consists...
Page 28: ...ree programs are NOT reset to the factory settings or changed 5 2 2 Program selection The program selection requires only few steps 1 Select the program type 5 Operation and Configuration 3 Select the...
Page 29: ...changed The following information is displayed 1 Information bar Program designation Current furnace temperature 2 Firing curve Closing time holding time Temperature increase rate holding temperature...
Page 30: ...tivating the write protection 1 Press the Options button 4 The write protection was successfully deactivated The lock symbol is no longer shown in the display next to the Options button 2 Press the De...
Page 31: ...e button 3 Enter the desired predrying temperature and confirm by pressing the green button 4 The predrying temperature was successfully changed Press the Close button to leave the Options menu The pr...
Page 32: ...e IRT operating mode is opened 1 Press the IRT button 2 Select the desired IRT operating mode The menu is automatically closed once the desired operating mode has been selected The selected IRT mode i...
Page 33: ...een now shows the Two stage program symbol next to the Options button and the firing curve for the parameter entry is indicated in two stages Automatic plausibility check of the parameters The furnace...
Page 34: ...long term cooling Value range C Off or 1 1200 C Value range F 0 or 34 2192 F Long term cooling If long term cooling is activated the furnace cools to the set temperature L at the end of the holding ti...
Page 35: ...ogrammed to a stand by temperature of 403 C in the factory The temperature can be individually set for each program Value range C 100 700 C Value range F 212 1292 F Two stage program If this function...
Page 36: ...conducted the vacuum pump is switched on at the end of the closing time as soon as the furnace head is closed and runs until the pre vacuum time has elapsed The heating phase begins after the pre vacu...
Page 37: ...d and recommended operating mode for standard veneer and all ceramic firing processes If the IRT operating mode is selected the infrared camera controls the predrying and closing process in such a way...
Page 38: ...the form of a firing curve The estimated remaining time is also displayed in 10 second intervals If no vacuum is activated the vacuum indicator and all the corresponding parameters are blank The proce...
Page 39: ...lay button is pressed while the firing curve is displayed the remaining time will be shown The remaining time indicator informs the user about the time that is left until the process is completed The...
Page 40: ...the display shows a flashing Pause and the indicator changes back to the program screen If a program is stopped prematurely Vacuum release is shown in the display during the flooding of the firing ch...
Page 41: ...is used to abort the copy process 5 2 11 Copying programs With the copy wizard individual programs program groups and program sectors can be copied The source and target of the copy process can be sel...
Page 42: ...oduct brand for the current group can be selected 1 Press the corresponding Execute button in the Admin menu 2 Select the desired product brand Confirm the entry with the green button 5 2 12 Resetting...
Page 43: ...ent program and current program group can be renamed only possible for individual programs 1 Press the corresponding button in the Admin menu and select whether the program or the group should be rena...
Page 44: ...recommended material para meters They cannot be deleted or overwritten The parameters are not shown in the software b FPF Fully automatic press function for IPS e max Press materials This function ha...
Page 45: ...an be started Individual press programs can be edited 5 3 2 Program selection in the Pressing mode and with deactivated IRT investment ring analysis The program selection requires only a few steps 1 S...
Page 46: ...tion preheating holding pressing 5 3 4 Editing individual press programs For the all ceramic systems from Ivoclar Vivadent e g IPS e max IPS Empress Esthetic only the original Ivoclar Vivadent press p...
Page 47: ...g the green button 2 Press the Activate Write Protection button 3 Press the Back button to leave the Options menu The holding temperature was successfully changed All the other parameters shown in the...
Page 48: ...stop speed of e g 100 m min result in the press cycle being stopped later Consequently the press cycle is prolonged Value range 0 10 000 m min 5 3 6 Adjustable parameters in the Options menu In addit...
Page 49: ...ss appears in the display 4 Select the desired display brightness in percent and confirm the entry with the green button or cancel the entry with the red button The setting was changed To return to th...
Page 50: ...ent time Setting options hh mm ss Date Set the current date Setting options according to the set date format Date format Set the date format Setting options dd mm yyyy mm dd yyyy Automatic power savin...
Page 51: ...inter PC Table Laboratory name Enter the name of the laboratory The name is automatically added to the protocols Setting options Laboratory name entry Calibration interval Set the notification as to w...
Page 52: ...the instructions The following situations are possible The investment ring has the correct temperature This is confirmed with a green check The pro gram can be started immediately Investment ring is...
Page 53: ...ad The following information can be read off Serial number Serial number of the furnace Software version Currently installed software version of the furnace Software updates are available from www ivo...
Page 54: ...Scroll to page 2 in the home screen and press the Temperature Calibration button The furnace must be heated up and have reached its stand by temperature 403 C before the calibration is started 3 Remo...
Page 55: ...ed The calibration value is the difference between the measured current temperature and the desired set temperature At the end of the program open the furnace head and carefully remove the ATK2 sample...
Page 56: ...ividual programs and settings can be backed up on a USB flash drive We recommend using this feature e g before a software update or before sending in the furnace for maintenance purposes Moreover furn...
Page 57: ...ied Ivoclar Vivadent programs may be overwritten during a software update Individual programs are not affected and will not be overwritten 5 4 5 Software update Software updates can be easily installe...
Page 58: ...g firing tray influences the result Conduct the heater test immediately after switching the furnace on and before any actual firing procedures are conducted If the furnace is too hot an incorrect hea...
Page 59: ...iagnostic file has been generated the following message is displayed Diagnostics successful Diagnostics failed 4 Forward or analyze the diagnostic file Connect a USB stick with a laptop PC The file ca...
Page 60: ...ram Condensation in the insulation of the firing chamber or the vacuum pump results in a poor vacuum and thus in poor firing results For that reason the furnace head should be kept closed when the fur...
Page 61: ...cation program 5 4 8 Operating mode Various operating modes can be selected in the Settings menu In this way the user safety is enhanced and adjusted to the area of application The following modes are...
Page 62: ...he green button 4 Program screen in the operating mode Production example 2 Enter the user code Enter the user code and confirm the entry with the green button The Protected or Production modes can be...
Page 63: ...ilable WLAN networks 3 Select the desired network 4 Enter the WLAN password and confirm with the green button or abort the entry with the red button 5 The WLAN connection was successfully set up After...
Page 64: ...ing data must be connected 5 5 1 Image display Scroll to page 2 in the home screen and press the Images button 1 Select folder The arrow keys are used to scroll through the folder The folder can be op...
Page 65: ...enlarge or the lower left downsize 8 Moving the image An enlarged image can be moved in all directions For that purpose press the touch screen with the finger and move the image in the desired directi...
Page 66: ...he music playback The playback can only be stopped by pressing the corresponding button in the media player see Step 2 5 5 3 Video player Scroll to page 2 in the home screen and press the Video button...
Page 67: ...sponding button is used to adjust the volume of the playback 6 Switch to full screen view The corresponding button is used to switch to the full screen view 7 Full screen view The corresponding button...
Page 68: ...display contains a preview You can switch to the next or previous jpg file by pressing the Arrow Up Down buttons The marked folder can be opened by clicking the Open button The folder can be left by c...
Page 69: ...es the tooth to be analyzed with the reference teeth The result of the shade analysis is shown directly on the tooth to be analyzed as well as on the right side of the screen shade B1 in this example...
Page 70: ...king the touch screen the image section can be enlarged and reduced again 7 Verifying the designations correcting If the designations of the shade guide teeth cannot be clearly recognized this screen...
Page 71: ...shown as the result If the reference teeth are incorrectly determined or unfavourable pictures are taken the DSA result will also be incorrect Further development of the software not excluded 10 Log f...
Page 72: ...red program The operating procedure for the Programat EP 5010 will be explained with the help of two examples one Ivoclar Vivadent and one individual program 6 1 Firing procedure with an Ivoclar Vivad...
Page 73: ...in the firing curve display The IRT key see Chapter 5 1 2 is used to switch to the view of the infrared camera during the closing and predrying process The corresponding key is pressed again to return...
Page 74: ...an automatic self test Wait until the furnace has reached the pre set stand by temperature Step 2 Select the operating mode After the self test has been completed the selection of the operating modes...
Page 75: ...ing tray with the object in the furnace With the Infrared Technology active position the objects in such a way that the infrared camera has a wide view of the objects Use the markings on the frame pla...
Page 76: ...urnace with the preheated investment ring Depending on the program selected up to three different investment ring sizes can be chosen 100 g 200 g 300 g Not all programs can be run with all the investm...
Page 77: ...g After confirmation of the results panel and as soon as the Optical Status Display lights up in green the furnace is ready for the next program start Step 2 Select the operating mode After the self t...
Page 78: ...ress the START button and the program will be started The LED lights up in green The progress of the program in shown in the display The furnace head opens automatically at the end of the program Pres...
Page 79: ...ect the operating mode Pressing Step 4 Select the investment ring size and load the furnace IRT investment ring analysis active Load the furnace with the preheated investment ring The display shows th...
Page 80: ...e LED lights up in green The progress of the program is shown in the display The furnace head opens automatically at the end of the program The results panel displays the press time press distance and...
Page 81: ...frameworks with a metal margin or a holding pin have to be placed in such a way that the metal margin or the holding pin is not caught by the infrared camera as this may affect the correct temperatur...
Page 82: ...the sealing rims of the furnace head and furnace base are clean and undamaged Sealing rims of the furnace head and base Weekly Check the keypad for visible damage If the keypad is damaged it has to b...
Page 83: ...and by We recommend keeping the furnace head closed particularly if the temperature drops below 150 C If the furnace head is open there is a risk that the insulation absorbs humidity and condensation...
Page 84: ...following procedure must be followed Step 1 Remove the attachment screw Remove the screw C while the furnace head is closed Step 2 Remove the press drive cover First firmly push the cover to the back...
Page 85: ...ot touch the thermocouple when replacing the press plunger Step 6 Push the white press plunger 65 with the taper ahead into the guide bush Push the press plunger with slightly rotating movements into...
Page 86: ...calibration program too high for calibration program Temperature too high for calibration furnace cools down Try restarting the program later 16 T2 T1 Enter a lower value for T1 or a higher value for...
Page 87: ...re you continue your work process 525 Yes T B Enter a logical value for T 530 Yes Error while logging press data An error occurred while logging press program data The storage medium might be full 531...
Page 88: ...available at the time of the data backup Please check the individual program groups The individual program groups are no longer valid 1913 Yes Data backup recover The new software contains program pa...
Page 89: ...onditioning systems heaters light bulbs Bunsen burners etc Do not move the objects after the start of a program Furnace head opens if this error occurs A program in progress is aborted Error cannot be...
Page 90: ...the pump and from the furnace head to the furnace base Is the pump capacity accurate Start the vacuum test program Is humidity condensation in the vacuum hose Start the dehumidification program Wrong...
Page 91: ...resetting to factory settings In this process all programs melodies and volume adjustments are irrevocably reset to the factory settings For that purpose proceed as follows 1 Open the Settings menu S...
Page 92: ...he following message is displayed Reset to factory settings successful Reset to factory settings failed To return to the home screen press either the Home touch button in the navigation bar or the HOM...
Page 93: ...kage current 0 75 mA 50 mbar Only tested pumps should be used Values of electric fuses 110 120 V 125 V T15A heating circuit 125 V T15A vacuum pump 200 240 V 250 V T8A heating circuit 250 V T3 15A vacu...
Page 94: ...at 40 C condensation excluded Acceptable ambient pressure The furnace is tested for use at altitudes of up to 2 000 m above sea level 9 4 Acceptable transportation and storage conditions Acceptable t...
Page 95: ...program tables can be downloaded from the Internet as PDF files Please note that the version of the firing program table should correspond to the software version which is used on your furnace 10 2 P...
Page 96: ...zon Broadway BSD Block M5 No 1 Kecamatan Cisauk Kelurahan Sampora 15345 Tangerang Selatan Banten Indonesia Tel 62 21 3003 2932 Fax 62 21 3003 2934 www ivoclarvivadent com Ivoclar Vivadent s r l Via de...
