ITW Trans Tech Aero 60 Operator'S Manual Download | Manualshive

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Summary of Contents for Trans Tech Aero 60

Page 1: ...EV 1 000 0000 Operator s Manual Trusted Partner for Your Product Decorating Needs Trans Tech 475 North Gary Avenue Carol Stream IL 60188 Tel 1 630 752 4000 Fax 1 630 752 4467 Email sales itwtranstech com www itwtranstech com www itwids com A MEMBER OF ...

Page 2: ...Aero 60 90 INDEX Release 2 0 PAGE 2 THIS PAGE LEFT BLANK ...

Page 3: ...2 Connection to power 7 1 2 3 Connecting to Air Supply 7 1 2 4 Setting Pressure Regulator 8 1 2 5 Flow Controls 8 1 2 6 Mounting the Machine 9 1 3 Printer Operation 10 1 3 1 Description of Ink Cup Tooling 10 1 3 2 Installation of the Cliché and Ink Cup 11 1 3 3 Removal of the Cliché and Ink Cup 12 1 3 4 Handling of the Ink Cup 13 1 4 Operating Controls 14 1 4 1 Description of the Operating Panel 1...

Page 4: ...Data 20 1 5 6 PRD Data Reset 20 1 5 7 Pad Delay 21 1 5 8 Cycle Delay 21 1 5 9 Third Screen 22 1 5 10 Manual Setup 23 1 5 11 I OStatus 24 1 5 12 Setup Screen 25 1 5 13 Batch Counter 25 1 5 14 Increase number of prints 26 1 5 15 Alarms 26 1 5 16 Standard Errors 27 1 6 Electrical Schematics 28 1 6 1 Version 16 Bit PLC 28 1 6 2 Version 32 Bit PLC 34 1 7 Pneumatic Schematics 42 ...

Page 5: ...or indirect or consequential damages resulting from the use of this equipment The information contained in this manual is subject to change due to improvements in design Though this document has been checked for inaccuracies ITW TRANS TECH does not assume responsibility for any errors contained herein This manual is provided as an aid when operating the Aero 60 90 pad printing machine Prior to ope...

Page 6: ...necting power Disconnect power prior to opening the electrical enclosure Switch the MAIN DISCONNECT off and disconnect the power cord prior to working on the electrical system 1 1 4 Application Restrictions Any use other than described in this manual may cause damage to the equipment personal injury or property damage ...

Page 7: ... for the inks used in pad printing are approximately 20 C 68 F and 40 60 humidity Make sure the machine is positioned away from walls and other obstructions and placed on a flat surface The guards operating panel and other machine openings must be accessible Ensure adequate area for setup tooling and for storage of parts before and after printing Temperature Humidity 1 2 2 Connection to power POWE...

Page 8: ...ad 1 2 4 Setting Pressure Regulator Adjust system pressure to 6 bar 85 psi by lifting the adjusting knob to unlock then turning the knob clockwise to increase the pressure or counterclockwise to decrease the pressure Push down on the adjusting knob to lock the regulator after making adjustments 1 2 5 Flow Controls The Flow Controls are used to adjust the speed of the pad movement I O connections F...

Page 9: ... Mounting the Machine Using the holes marked A in the following drawing Install four 4 M6 x 20 S H C S and tighten to 7 ft lbs of torque If preferred the machine can also be mounted form beneath using 4 M8 1 25 metric fasteners Torque M8 1 25 fasteners to 17 ft lbs A ...

Page 10: ...liché assembly device Bill of Materials for Ink Cup Assembly No Description Part number Aero 90 Part number Aero 60 1 Setup Table 9901 30 001 9901 31 001 2 ExpressLiner 9260 20 004 std 9260 20 005 tall 9260 10 004 3 SpaceFrame 9260 26 100 9260 16 100 4 Magnetic Cup Clamp 9901 30 002 9901 31 002 5 Cliché Contact Trans Tech Contact Trans Tech ...

Page 11: ...of the cup 4 Fill ExpressLiner 2 with ink to desired fill level 5 Place the CLICHÉ 5 carefully with the image facing down Slide cliché back until it is located firmly against the back and side stops on the SETUP TABLE 1 6 Loosen thumb screws and carefully lift the ink cup cliché assembly out of the SETUP TABLE 7 Remove the ink cup assembly from the SETUP TABLE 1 Turn the assembly over the cliché i...

Page 12: ... screw clockwise to lift the clamping fingers clear of the HOLD DOWN RING 3 If the machine has been assembled for an extended period of time accumulation of ink may inhibit the removal of the cliché This may cause the ink cup to pull free from the cliché and to spill the ink Verify that the cliché and ink cup slide out together 6 Draw the cup cliché assembly out of the machine and turn it over wit...

Page 13: ...ith the cliché and clamped with the CLAMPING TOOL 4 in the SETUP TABLE 1 as shown in illustration 2 3 If stored separately place the ink cup in the protective plastic container Rotate the cup frequently steel cliché 2 hrs polymer cliché 1 hr while in operation WARNING The doctor ring has a very sharp edge that may cause personal injury if improperly handled PLEASE HANDLE WITH CAUTION ...

Page 14: ...Aero 60 90 Operating Controls 1 4 Release 2 0 PAGE 14 1 4 Operating Controls 1 4 1 Description of the Operating Panel ...

Page 15: ...horten stroke Move slide down to lengthen stroke Tighten lock screw after making adjustment Flow controls Adjust the speed of the pad ram Adjust the speed of the pad slide Loosen the lock ring Turn knurled screw clockwise to slow down movement Turn knurled screw counterclockwise to speed up movement Tighten lock ring after making adjustment Foot Switch And START button on control screen Stop and s...

Page 16: ...Aero 60 90 Operating Controls 1 4 Release 2 0 PAGE 16 1 4 3 Screen Map ...

Page 17: ...p 1 5 1 Boot Up Screen Normal Boot up screen after power on Boot up screen after start button is pressed Touch to jump to the Info screen Touch to jump to Main screen 1 5 2 Screen Info Info screen Programs version Touch to jump to the PROGRAMS SCREEN ...

Page 18: ...uto Cycle mode Touch Doctor Cycle to select Doctor Cycle mode After cycle mode is selected press Start Press the STOP button to initiate a cycle stop Note The machine will not stop immediately It will complete the active cycle and then stop in the home position Touch arrow button to jump to the 2nd screen Touch arrow button to jump to the 3nd screen ...

Page 19: ...d CYCLE CT are display 1 5 4 Second Screen Touch PRD DATA button to jump to the PRODUCTION DATA screen Touch PAD DELAY button to jump to the PAD DELAY setup screen Touch CYCLE DELAY button to jump to the CYCLE DELAY setup screen Touch Main Button to jump back to the MAIN screen ...

Page 20: ...eset Touch arrow button key to jump to the Production Data Reset Screen Display Cycle Count Display Print per Hour Display Time Cycle Screen Resets the Cycle Count to 0 Resets the Print Hour to 0 Resets the Cycle Time to 0 Touch desired RESET button to reset Production Data ...

Page 21: ...s picked up ink Touch the button to disable enable PAD DELAY Touch the cell to display a numeric keypad where the PAD DELAY can be changed Min value 0 0s Max Value 10 0s CYCLE DELAY will delay the printer at the end of its print cycle after the preset time delay has occurred in Continuous mode Touch the button to disable enable CYCLE Displays the remaining time of CYCLE DELAY Touch the cell to dis...

Page 22: ...Aero 60 90 Setup 1 5 Release 2 0 PAGE 22 1 5 9 Third Screen Touch to jump to MANUAL FUNCTION screen Touch to jump to I O STATUS screen Touch to jump to the MACHINE SETUP Screen ...

Page 23: ... The printer completes one step of the printer cycle each time the Jog button is pressed Default display for Manual screen Note 1 The production count will not increment in JOG mode 2 The PAD DELAY is not active in JOG mode If an extra output has been installed and enabled the machine will index pulse trigger when the JOG X OUT button is pressed ...

Page 24: ... the Input screen Touch Output button to jump to Output screen Displays the current status of the PLC inputs Note When input is active the input number is displayed on screen Displays the current status of the PLC outputs Note When output is active the output number is displayed on screen ...

Page 25: ... the remaining count of the batch cycle Touch the cell to display a numeric keypad Enter a preset value which will stop the machine when the preset count is achieved Press the ON OFF button to disable enable BATCH COUNTER Displays Batch Counter functions Batch Counter will stop the printer at the end of its print cycle once the preset number of BATCH COUNT print cycles has occurred ...

Page 26: ...from 1 to 5 Pressing again after 5 will return to 1 Press the Reset button to clear displayed alarms Use the arrow key to scroll through alarms Once the alarms are clear the screen will return to green Press Back to return to the previous screen Note When an alarm condition is active a message is displayed at the top of the display Touch alarm message to review alarms ...

Page 27: ...er Check up down valve PAD REAR PROX Check rear proximity switch on horizontal cylinder Check pad forward back valve E STOP Pull E Stop to release NO AIR Check air connection Check down proximity switch Check up down valve Check pad forward back valve BATCH CT FINISH Press reset to clear batch count then press back to go to previous screen ...

Page 28: ...Aero 60 90 Electrical Schematics 1 6 Release 2 0 PAGE 28 1 6 Electrical Schematics 1 6 1 Version 16 Bit PLC Please see the following pages for electrical schematics for the 16 bit Aero machine ...

Page 29: ...1 DC 01 DC TO PANASONIC FPO 6 5 HMI PLC COM CABLE AFC1500 US 5 RUN PR G ERROR ALARM 4 RUN PRDG 4 x 7 Y 7 1D 2 3D 4 5D 6 7D r 0 1D 2 3D 4 5D 6 7D 3 2 1 X 20X J 1 X 00X 70 1 2 J 1 o u 1 Lrans Itech f R EV R_E_V I S IO _ N_D_E _S C_R_I P TI ON B Y r r 11W lRANS 1EQl RESERVES AU PR PRIETARY RIGHTS TO AU OF 11 INFORMATION DISCLOSED ON HIS DRAMNG NO PERMISSION IS GRANlED TO REPROOIJCE HIS DRA MNG IN MiO...

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Page 34: ...Aero 60 90 Electrical Schematics 1 6 Release 2 0 PAGE 34 1 6 2 Version 32 Bit PLC Please see the following pages for electrical schematics for the 32 bit Aero machine ...

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Page 42: ...Aero 60 90 Pneumatic Schematics 1 7 Release 2 0 PAGE 42 1 7 Pneumatic Schematics Please see the following pages for pneumatic schematic for the 16 and 32 bit Aero machine ...

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