ITW SIMCO ION IQ Power Installation And Operating Instructions Manual Download

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IQ Power BPS

5201249 Rev. D

TABLE OF CONTENTS

1. SAFETY WARNINGS .........................................................................................................1

2. DESCRIPTION .................................................................................................................2

Features ..................................................................................................................3

3. SPECIFICATIONS .............................................................................................................4

4. INSTALLATION ...............................................................................................................5

Initial Considerations ...........................................................................................10

Mounting the Static Neutralizing Bar ..................................................................10

Mounting the Power Supply .................................................................................12

Electrical Connections ..........................................................................................12

Power Supply Number (Address / Device Number) ..............................................15

Set Up (with IQ Power Control Station) ...............................................................17

5. OPERATION .................................................................................................................20

Power Supply Indicators .......................................................................................20

Power Supply Operators .......................................................................................20

System Start-up .....................................................................................................21

Static Bar Operation .............................................................................................21

System Operation (with IQ Power Control Station) .............................................22

6. MAINTENANCE .............................................................................................................23

Cleaning the Static Bar .........................................................................................23

Calibration ............................................................................................................24

7. TROUBLESHOOTING .....................................................................................................25

8. PARTS AND ACCESSORIES ..............................................................................................27

9. WARRANTY AND SERVICE ..............................................................................................28

Summary of Contents for SIMCO ION IQ Power

Page 1: ...IQ Power BPS 5201249 Rev D IQ PowerTM Static Neutralizing System BPS Power Supply with Sensor Technology INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ... Supply 12 Electrical Connections 12 Power Supply Number Address Device Number 15 Set Up with IQ Power Control Station 17 5 OPERATION 20 Power Supply Indicators 20 Power Supply Operators 20 System Start up 21 Static Bar Operation 21 System Operation with IQ Power Control Station 22 6 MAINTENANCE 23 Cleaning the Static Bar 23 Calibration 24 7 TROUBLESHOOTING 25 8 PARTS AND ACCESSORIES 27 9 WARRANTY...

Page 3: ...llation and repairs 3 All equipment must be properly grounded including the machine frame to which the equipment is mounted 4 Disconnect input power to power supply before connecting or disconnecting static neutralizing bars to the high voltage power supply 5 Do not operate system in close proximity to flammable liquids 6 Do not use standard Ethernet cables with IQ Power Systems This product is in...

Page 4: ...n operation This safety feature does not compromise the IQ Power system s ability to neutralize static charges The emitter pins are made of a special alloy to extend the longevity and sharpness of the points providing optimal performance of the static bar The IQ Power static bar is tailored to the application Speed bars are optimized to operate on high speed webs at distances of 50 to 230 millimet...

Page 5: ...y automating power supply set up Single momentary push button calibration simplifies set up Ionization emitter points current limited to enhance operator safety Ionization emitter points of special alloy to extend operating life of emitter points Continuous T slot at back of static bar and mounting brackets for easy and flexible installation Bar graph display on power supply indicates ionizing per...

Page 6: ...h 8 27 to 152 Profile Dimensions 26W x 49H mm 1 00 W x 1 93 H Weight 1 8 g mm 0 10 lb in OperatingTemp 80 C 176 F max Humidity 70 RH max no dewing permissible Enclosure Glass fiber reinforced polyester Cable Length 3m 10 ft standard HV Conduit Flexible non metallic black Emitter Spacing Speed Bar 30 mm 1 18 Hybrid Bar 90 mm 3 54 Distance Bar 180 mm 7 09 Operating Distance Speed Bar 50 230 mm 2 to ...

Page 7: ...5 IQ Power BPS 5201249 Rev D 4 INSTALLATION Figure 1 IQ Power Static Bar Installation Figure 2 IQ Power Static Bar Bracket ...

Page 8: ...ghVoltage Connector Figure 4 IQ Power Connections Bar and BPS Power Supply NOTE DO NOT USE standard Ethernet cables with IQ Power systems Avoid permanent equipment damage by using only Simco Ion modular cables Refer to Section 9 Parts and Accessories ...

Page 9: ...7 IQ Power BPS 5201249 Rev D Figure 5 IQ Power Crossover Modular Cable Figure 6 IQ Power Connections BPS Power Supply to Control Station 1 thru 10 ...

Page 10: ...8 IQ Power BPS 5201249 Rev D Figure 7 IQ Power Connections BPS Power Supply and Sensor Bar ...

Page 11: ...normal closed 16 Clean Bar Relay norm open 20 Power Relay normally open 8 Fault Relay common 4 Fault Relay normally closed 12 Power in ground 17 Fault Relay normally open 24 Power in ground 9 Bar On Relay common 13 Power in 24 VDC 5 Bar On Relay normal closed 25 Power in 24 VDC 18 Bar On Relay normally open 30V 1A Rating on Contacts 1 6A Rating Connect pins 12 24 in parallel and 13 25 in parallel ...

Page 12: ...ring The power supply is installed in a convenient location within reach of the static bar high voltage cable standard length 3m 10 ft and visible to the machine operator Control station where used may be installed at any convenient location and connected to the system using the modular low voltage cable Mounting the Static Neutralizing Bar CAUTION Fire Hazard Do not install or operate static neut...

Page 13: ... millimeters 12 to 30 inches and must be installed in areas free of obstructions Operating at a greater range of distances makes distance bars best suited for areas such as material roll wind up applications Distance bars can be identified by an ion emitter to emitter spacing of 180 mm 7 09 inches IQ Power bars should NOT be installed or operated at distances less than the minimum distance specifi...

Page 14: ...ns A Ground power supply by connecting ground lead between ground terminal on flange of the power supply and a good electrical machine ground B Connect static bar s by plugging in high voltage connector on static bar to HV1 or HV2 on power supply Secure high voltage connector with the 2 captive screws on the sides of the connector Do not over tighten See Bar and BPS Power Supply Connections diagra...

Page 15: ...ol Station and into either PS COMM 1 connector on the BPS power supply See diagram for BPS Power Supply to Control Station 1 thru 10 Connections The modular cable should not be run parallel with the static bar high voltage cable Route the modular cable clear of moving machine parts and protect it from abrasion Secure using nylon wire ties not supplied Do not over tighten wire tie If there is an ex...

Page 16: ... is bypassed Power supplied in the above fashion must have adequate current available to power all components on the system maximum 4A Input power should be appropriately fused for safety purposes See diagram for Power Supply Alarm Output Connections F Connect power supply alarm output if used The power supply Alarm Output is a standard DB25 pin connector located on the end of the IQ Power BPS pow...

Page 17: ... Sensor Bar may be integrated into the IQ Power system to provide feedback on static eliminating performance and is used for the CLFB Closed Loop Feedback static eliminating mode Standard cables are available for connecting the IQ Easy Sensor Bar to the IQ Power System These cables are available with a straight or right angle connector for the sensor bar and have an RJ 45 connector for the IQ Powe...

Page 18: ...e 5 second window Subsequent presses of the Calibrate button will increment the power supply numbers 5 second window The IQ Power BPS Power Supply Number will map as shown on the Power Supply Number Address Device Number Table above The incrementing wraps around Stop pressing the Calibrate button when the desired power supply number has been reached Wait 5 seconds the COMM light will go out and th...

Page 19: ...ere Bar Calibration 100 and the ionization level in terms of microamps for both positive and negative ionization Balance A ratio of input power supplied to the high voltage power supplies that is related to ion balance In Fixed Auto Tune and CLFB modes this is a display only and non editable The Balance may only be user adjusted in the Manual mode Operation Mode A user selectable operating mode fo...

Page 20: ...ay not operate properly when in the Auto Tune mode or the static sensor bar may report incorrect web voltages Web Speed A user entered value used in the Auto Tune mode Device Address The Power Supply Number address device number assigned to the BPS The address may be edited but duplicate address numbers are not permitted The exception to this rule is static sensor bars When a static sensor bar is ...

Page 21: ... module Device Version The firmware revision in the device Device Locater Utility Causes the indicator lights on the device to flicker for a brief time to aid in verifying location of a given device Alarm Test Utility Causes an alarm output to aid in checking troubleshooting alarm sensing connections ...

Page 22: ...nce section for static bar cleaning details Mode The indicator next to the type of bar connected will light green Speed Hybrid or Distance will be indicated In cases where two different types of bars are connected the system will set for the lower of the two operating voltages and light the corresponding Mode indicator Output The output indicators range from Low to High in 10 steps 2 red 3 yellow ...

Page 23: ...proper working order During calibration the target to be neutralized web film etc may remain in place but MUST NOT BE MOVING If the web is moving past the static bar e g the machine is in operation the calibration may be faulty The system should be on and in the operating mode not in start up self test or power supply number display modes Press the face label on the power supply firmly on the word...

Page 24: ...eration of the IQ Power BPS Power Supply can be controlled through the IQ Power Control Station In operation a device icon appears on the Control Station Home Page Tapping on the device icon opens a Summary page containing information about the BPS static neutralizing bar and static sensor bar if paired More detailed information and user editable parameters are available through device tabs For in...

Page 25: ...ic use of the brush will prevent deposits from accumulating on the points The emitter points must remain sharp for optimum operation NOTE Do not scrape points with any hard or sharp object that may damage points A Turn off power supply B Remove dirt particles deposited on the static bar with a dry stiff nylon bristle brush C Blow off the static bar with clean dry compressed air D Remove resistant ...

Page 26: ...E MOVING If the web is moving past the static bar e g the machine is in operation the calibration will be faulty The system should be on and in the operating mode not in start up self test or power supply number display modes Press the face label on the power supply firmly on the word CALIBRATE This will initiate the calibration sequence and set the relative nominal ion output for the system Durin...

Page 27: ...at Control Station Turn on power switch near entry module Check line voltage connections Poor Electrical connections Check connections of modular cable at power supply control station Incorrectly wired modular cable check against cable illustrations in Installation section Replace or repair modular cable Power indicator NOT illuminated Power not on at power supply Turn on Power switch on end of po...

Page 28: ...cure plug with captive screws Static bar high voltage connector missing bar type sense pin Replace static bar high voltage connector plug Fault indicator illuminated Static bar mounted too close to grounded metal Separate static bar from grounded metal Damage to high voltage connector Replace high voltage connector Damage to high voltage cable Replace static bar Faulty HV module inside power suppl...

Page 29: ...ed RJ 45 for use between IQ Power BPS power supply and IQ Power control station DO NOT USE Standard Ethernet Cables Figure 5 0 91 meter 3 foot black 2 13 meter 7 foot black 4 27 meter 14 foot black 7 62 meter 25 foot black 15 24 meter 50 foot black 30 48 meter 100 foot black 4520785 4520786 4520787 4520784 4520844 4520845 Cable RJ 45 to straight M12 connector IQ Power BPS to IQ Easy Sensor Bar wit...

Page 30: ...01 for a Return Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced by anyone other than an authorized factory representative The warranty does not apply when Simco ...

Page 31: ...29 IQ Power BPS 5201249 Rev D This page intentionally left blank ...

Page 32: ...IQ Power BPS 5201249 Rev D Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2019 Simco Ion Printed in the U S A ...

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