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ITW Gema EASY 1-L, Operating Instructions And Spare Parts List

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ITW Gema EASY 1-L Operating Instructions And Spare Parts List Download Page 22

16

EASY 1-L

Issued 05/00

*

 Indicate length required

#

 Wear parts

EASY 1-L POWDER COATING EQUIPMENT

Quick Reference Guide

262714

1

EasyTronic Powder gun control unit - complete

375900

2

EasySelect Manual powder gun - see separate Spare parts list

3

Pneumatic connection (Conveying air) - red
incl. Quick-release connector

382213

3.1

Pneumatic connection (Supplementary air) - black

incl. Quick-release connector

382221

4

EasyFlow injector - see separate Spare parts list

6

Powder hopper complete (w/o items 4 and 11)

379441

9

Fluidizing unit complete (incl. items 9.1 and 9.2)

382949

9.1

Throtle-Check valve R-65-6/4

224375

9.2

Adapter

382930

9.3

Pneumatic connection (Fluidizing air) - black

incl. Cap nut and Quick-release connector

382230

10

Base plate

382205

11

Venting connector

377988

12

Clamping element - ø 30 mm - complete

376183

13

Tube complete

382302

14

Powder gun / Hose holder

382108

Grounding cable complete

301140

Double adapter ø 1/4" - 1/4"
(for Main connection 1.1 IN)

262510

Summary of Contents for EASY 1-L

Page 1: ...Issued 05 00 E Operating Instructions and Spare parts list EASY 1 L Powder Coating Equipment ...

Page 2: ... release connection 4 EasyFlow Injector 5 Powder hopper cover 6 Powder hopper 9 Fluidizing air unit 10 Base plate 11 Venting connector 12 Clamping element 13 Tube 14 Gun Hose holder EASY 1 L ELECTROSTATIC POWER MANUAL EQUIPMENT 1 1 IN Compressed air input 1 2 Conveying air connection 1 3 Supplementary air connection 1 4 Rinsing air connection 1 5 Fluidizing air connection 2 1 Power supply 85 264 V...

Page 3: ...eck 6 Daily Start up 7 a Powder fluidizing 7 b Regulating the Powder output and Powder cloud 7 Set Total air volume 7 Select Powder output volume 7 Select electrode rinsing 7 c Powder coating 8 d Remote control through the Powder gun 8 e Switching off 8 f Powder hose rinsing 8 Colour change 9 Maintenance schedule 9 a Daily Maintenance 9 b Weekly Maintenance 9 c When the Powder coating equipment is...

Page 4: ...22 EASY 1 L Issued 05 00 ...

Page 5: ...ting personnel must wear electrostatically conductive footwear i e leather soles 5 The operating personnel should hold the powder gun in the bare hand If gloves are worn they must be electrostatically conduc tive 6 Connect the grounding cable green yellow supplied to the grounding screw of the electrostatic manual powder coating equipment The grounding cable must have a good metal to metal connect...

Page 6: ...ge 0 C to 40 C 32 F to 104 F Approval Pneumatic data Main compressed air input G 1 4 Female Max Input pressure 10 bar Min Input pressure 6 bar Max Water vapour content of the compressed air 1 3 g m3 Max Oil vapour content of the compressed air 0 1 mg kg Oil Water Max Compressed air consumption Powder hose ø 11 mm 8 m3 h Dimensions Width 520 mm Depth 285 mm Height 428 mm Weight 17 kg Volume 4 l app...

Page 7: ...ng equipment It will guide you safely through the installation stage and give you also notes and tips for the optimum use of your new powder coating system The information about the functioning of the individual system compo nents EasyTronic powder gun control EasySelect Manual powder gun or EasyFlow powder injector will be found in the respective accompa nying documentation ...

Page 8: ... control unit 1 in a metal housing with a Mains connec tion cable A base plate 10 with a tube 13 and a holder 14 for guns and hoses A powder hopper 6 with cover and venting connector 11 A pressure reducing valve for the fluidizing air 9 mounted on the control unit A plug in EasyFlow injector 4 An EasySelect Manual powder gun 2 with electric cable powder hose rinsing air hose and standard nozzle se...

Page 9: ...lug on the rear of the control unit on the socket 2 2 Gun The PG 1 Manual powder gun cannot be connected 5 Connect the hose for rinsing air on the rinsing air output 1 4 and on the powder gun 6 Plug the injector in and connect the powder hose on the injector and on the powder gun 7 Connect the red hose for conveying air to the corre sponding output 1 2 on the rear of the control unit and to the in...

Page 10: ...the gun In addition an elec trostatic field is created between the gun nozzle and the grounded object The charged and sprayed powder adheres to the surface of the object The powder is fluidized by air forced through a porous plastic plate from below The powder acquires thereby fluid like characteristics The conveying air supplementary air and rinsing air are set on the control unit and the fluidiz...

Page 11: ...rresponding function is activated and the corresponding LED illuminates If a Key with an illuminated LED is pressed for longer than 1 second the function is deactivated ITW Gema recommends leaving the electrode rinsing air switched on but can however remain switched off with application with very small amounts of powder Application keys With these keys the electrostatic High voltage and current ar...

Page 12: ...n the control unit The yellow control lamp in the switch illuminates The equipment carries out the calibration automatically An increase in sound can be heard inside the control unit Both displays show 888 The equipment is ready for operation after not more than 20 seconds and switches to the factory settings 2 Take the powder gun in the hand and point at a grounded object in the booth distance ap...

Page 13: ...dependent on the powder hose length the number of turns of the hose the hose diameter and the object to be coated The value set for the total air volume can be left as it is as long as the same powder hose is used If the hose length and or the hose diameter are changed then the total air volume must be reset 3 Select the powder output volume according to the desired coating thickness The selection...

Page 14: ...ow the hoses through manually with a compressed air gun 4 Replace the powder hose on the hose connection of the injector again 7 Adjust the powder cloud to a test object When using flat jet nozzles Unscrew the threaded sleeve approximately 45 so that the flat jet nozzle or extension can be turned slightly Turn the flat jet nozzle to the desired axial position Tighten the threaded sleeve again When...

Page 15: ...opper page 6 MAINTENANCE SCHEDULE Regular and conscientious maintenance increases the operating life of the unit and ensures a longer constant coating quality A DAILY MAINTENANCE 1a Clean the injector see EasyFlow Injector operating instructions 2a Clean the powder gun see EasySelect Manual powder gun operating instructions 3a Clean the Manual powder gun powder hose see Colour change Point 2 B WEE...

Page 16: ...solvents or water CLEANING THE EASYSELECT MANUAL POWDER GUN Frequent cleaning of the powder gun ensures the quality of the coat ing Switched off the control unit before cleaning the powder gun The compressed air used for cleaning must be free from oil and water Daily 1 Blow off the exterior of the powder gun and wiping clean etc Weekly 2 Remove the powder hose from the connection 3 Remove the nozz...

Page 17: ...n not connected Gun plug gun cable or gun cable connection defect Remote control on the gun defect Solenoid for rinsing air of the flat jet nozzle defect Solenoid for rinsing air of the round jet nozzle defect Gun plug gun cable or gun connection defect Gun plug gun cable or gun connection defect Remote control on the gun defect Deactivate the High voltage and current High voltage cascade defect T...

Page 18: ...ect No compressed air present Injector checkvalveornozzle on the injector powder hose or gun clogged Valve in the injector clogged Valve not fitted Fluidizing does not function No conveying air Reduction valve defect Solenoid valve defect Electronic board defect Remedies Connecttheequipmenttothe compressed air supply Open Replace Connecttheequipmenttothe compressed air supply Clean corresponding p...

Page 19: ... 00 EASY 1 L PNEUMATIC DIAGRAM Figure 4 EASYTRONIC Electrode rinsing air 3 10 l min Conveying air Supplementary air Injector S1 Rinsing air unit M1 Motor throttle E1 Input unit Venting connector Powder hopper Fluidizing air ...

Page 20: ...gure 5 LED display Keypad foil Main board Power supply Vibrator Gun Power pack Conveying air Supplementary air Solenoid valve Round jet nozzle Solenoid valve Flat jet nozzle Main solenoid valve Solenoid valve Fluidizing air A M M B C EASYTRONIC ...

Page 21: ... part Example 1 Type EASY 1 L Serial No XXX XXX 2 Order No 201 073 5 pieces Fine wire fuse When ordering cable and hose material the length required must be given The spare part numbers of yard meter ware always begins with 1 and are always marked with an in the spare parts list Wear parts are always marked with a All dimensions for plastic powder hoses are given as external diameter o d and inter...

Page 22: ...release connector 382221 4 EasyFlow injector see separate Spare parts list 6 Powder hopper complete w o items 4 and 11 379441 9 Fluidizing unit complete incl items 9 1 and 9 2 382949 9 1 Throtle Check valve R 65 6 4 224375 9 2 Adapter 382930 9 3 Pneumatic connection Fluidizing air black incl Cap nut and Quick release connector 382230 10 Base plate 382205 11 Venting connector 377988 12 Clamping ele...

Page 23: ...17 EASY 1 L Issued 05 00 EASY 1 L POWDER COATING EQUIPMENT Figure 6 1 14 13 2 3 5 4 6 10 9 11 12 ...

Page 24: ...G21 234869 17 Lock nut PG09 black 262056 18 Rubber pad ø15x8 M4 234915 19 Elbow joint ø 6 ø 6 mm 200875 20 Quick release connection NW5 2 mm 1 8 200859 21 Sealing ring ø 10 2 17 0 x 3 8 mm 230626 22 O Ring ø 15 x 1 50 mm Nitril 261564 25 Counter sink screw I 6kt M5x16 mm 262986 26 Pneumatic connection Fluidizing air black incl Cap nut and Quick release connector 382230 Cap nut M10 ø 6 mm 201308 Qu...

Page 25: ...19 EASY 1 L Issued 05 00 Figure 7 POWDER HOPPER 16 5 15 25 27 7 9 26 19 21 3 6 1 18 8 22 20 17 ...

Page 26: ... Gema AG CH 9015 St Gall All technical products from ITW Gema AG are constantly being developed based on our continuing research and applications The data found in this publication may therefore change at any time without prior notification Printed in the Switzerland ...

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