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Installation, Operation,
and Maintenance Manual

i-ALERT®2 Equipment Health Monitor

Summary of Contents for i-ALERT 2

Page 1: ...Installation Operation and Maintenance Manual i ALERT 2 Equipment Health Monitor ...

Page 2: ......

Page 3: ...proval standards 4 Product Description 9 General description i ALERT 2 Condition Monitor 9 Installation 10 Installation 10 Attach the i ALERT 2 Equipment Health Monitor to the pump 10 Commissioning Startup Operation and Shutdown 13 Activate the i ALERT 2 Equipment Health Monitor 13 Reset the i ALERT 2 Equipment Health Monitor 14 i ALERT 2 Equipment Health Monitor routine operation 15 Maintenance 1...

Page 4: ...duct has been picked up at a distributor make a claim directly to the distributor Limited warranty Goulds Pumps Inc Goulds warrants to the original purchaser that your i ALERT 2 Equipment Health Monitor the Product shall be free from defects in materials and workmanship under normal use for a period of one 1 year from the date of shipment This Limited Warranty does not cover software embedded in t...

Page 5: ... messages It is extremely important that you read understand and follow the safety messages and regulations carefully before handling the product They are published to help prevent these hazards Personal accidents and health problems Damage to the product Product malfunction Hazard levels Hazard level Indication DANGER A hazardous situation which if not avoided will result in death or serious inju...

Page 6: ...h dissemble heat above 100 C 212 F incinerate or expose contents to water Personal requirements ITT disclaims all responsibility for work done by untrained and unauthorized personnel These are the personnel requirements for Ex approved products in potentially explosive atmospheres All users must know about the risks of electric current and the chemical and physical characteristics of the gas and o...

Page 7: ... 26 2006 ATEX IECEx Markings I M1 Ex ia I Ma II 1G Ex ia IIB T4 Ga II 1D Ex ia IIIC Da T200 C Da Ambient Temperature 40 C to 60 C 40 F to 140 F Figure 2 ATEX IECEx Markings Electromagnetic Compatibility Certifications EMC Standards for testing i ALERT 2 Equipment Health Monitor Radiated Emissions FCC 47CFR 15 Subpart B 2014 EN 61000 6 4 2007 Electro Static Discharge Immunity Test EN 61000 4 2 1995...

Page 8: ...received including interference that may cause undesired operation The FCC requires the user to be notified that any changes or modifications made to this device that are not expressly approved by ITT may void the user s authority to operate the equipment This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limit...

Page 9: ...any interference received including interference that may cause undesired operation European R TTE declaration of conformity The Bluetooth module contained within the i ALERT 2 device is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC As a result of the conformity assessment procedure described in Annex III of the Directive 1999 5 EC The i ALERT 2...

Page 10: ...d Safety i ALERT 2 Equipment Health Monitor Installation Operation and Maintenance Manual 8 Taiwan radio regulatory statement Figure 5 Taiwan radio regulatory statement RoHS China RoHS Table Figure 6 China RoHS table ...

Page 11: ...and device statistics stored in the device to the mobile application The mobile application will send commands to the device The Mobile application will back up device data as well as app usage information on the data servers The data servers will send the mobile application equipment technical data For full details about data storage and rights please review the Privacy Policy Alarm mode The i AL...

Page 12: ...etallic particles in order to enhance heat transfer Epoxy of this type is commonly found at hardware and home improvement stores The temperature range required and specific application determine the epoxy choice Mount i ALERT 2 device to base using provided 28 cap screw Torque screw to 6 lb ft using a 5 32 size Allen Head wrench prior to the application of the epoxy Location selection The i ALERT ...

Page 13: ... when the ambient temperature is very different from the surface temperature Table 1 Temperature difference based on mounting method Mounting method Approximate difference in temperature reading i ALERT 2 directly mounted to machine 11 C 20 F I ALERT 2 mounted on adapter 22 C 40 F App installation and registration For installation guidance video links can be found at the following site http www it...

Page 14: ...Installation i ALERT 2 Equipment Health Monitor Installation Operation and Maintenance Manual 12 Figure 9 i ALERT 2 registration ...

Page 15: ...ERT 2 will look for light NOTICE If in a dark environment use light source to activate 3 When activated a sequence of flashing LEDs will start to indicate that the unit is powered on 4 When sequence is completed the green LED will flash every 5 sec under normal operating conditions WARNING Contains Lithium battery Do not crush or disassemble Never heat the condition monitor to temperatures in exce...

Page 16: ...ent Health Monitor reset The LEDs correspond to an i ALERT 2 Equipment Health monitor function When using the magnet over the BlueTooth icon you can change an i ALERT 2 Equipment Health monitor function Lifting a magnet off on an LED will Sequence LED When you lift the magnet off 1 Red Nothing 2 Blue Bluetooth is turned OFF ON 3 Green Unit is shut down 4 After flashing all colors stops Unit is res...

Page 17: ...l mode after one normal level measurement Alarm mode The condition monitor s alarm mode is activated after two consecutive readings When the alarm mode is on you should investigate the cause of the condition and make necessary corrections in a timely manner Magnetic device considerations Be careful when you use magnetic devices in close proximity of the condition monitor such as magnetic vibration...

Page 18: ...tion monitor to temperatures in excess of 100 C 212 F Heating to these temperatures could result in death or serious injury Never dispose of the condition monitor in a fire This could result in death or serious injury Guidelines This Product Contains Lithium Thionyl Chloride therefore the local Waste management companies can provide assistance in the disposal of the device that contain this type o...

Page 19: ...nsult your ITT representative for a warranty replacement The red LED is flashing but the temperature and vibration are at acceptable levels The baseline is set below normal operating limits Check the temperature and vibra tion levels and request new base line Or manually change alarm limits The unit is malfunctioning Consult your ITT representative for a warranty replacement For connection issues ...

Page 20: ...Visit our website for the latest version of this document and more information http www i alert com Form IOM i ALERT2 en US 2016 11 KPA 0920 ...

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