Table of Contents
1 Introduction and Safety ....................................................................................................................................2
1.1 Important Safety Notice.............................................................................................................................2
1.2 Safety Warnings ........................................................................................................................................2
1.3 Safety ........................................................................................................................................................3
1.4 General precautions ..................................................................................................................................3
1.5 Parts ..........................................................................................................................................................5
2.1 Introduction................................................................................................................................................6
3 General ...............................................................................................................................................................7
3.1 Importance of instructions .........................................................................................................................7
3.2 Special warnings .......................................................................................................................................7
3.3 Receiving inspection - shortages ..............................................................................................................7
3.4 Preservation and storage ..........................................................................................................................7
3.5 Handling techniques..................................................................................................................................7
4.1 General......................................................................................................................................................8
4.2 Piping ........................................................................................................................................................8
4.3 Alignment procedures ...............................................................................................................................8
4.4 Rotation check and connection of coupling............................................................................................. 10
4.5 Lubrication...............................................................................................................................................10
5.1 Start-up check ......................................................................................................................................... 11
5.2 Start-up procedure .................................................................................................................................. 11
5.3 Operational checks.................................................................................................................................. 11
5.4 Shut down procedure .............................................................................................................................. 11
6 Preventative and Corrective Maintenance .................................................................................................... 12
6.1 Lubrication...............................................................................................................................................12
6.2 Mechanical seal.......................................................................................................................................12
6.3 Vibration ..................................................................................................................................................12
6.4 Performance............................................................................................................................................12
7 Disassembly and Reassembly .......................................................................................................................13
7.1 Disassembly of pump ..............................................................................................................................13
7.2 Inspection and overhaul ..........................................................................................................................13
7.3 Reassembly of power end.......................................................................................................................14
7.4 Reassembly of liquid end ........................................................................................................................14
7.5 Bearing replacement ...............................................................................................................................18
7.6 Mechanical seal replacement..................................................................................................................18
8 Troubleshooting ..............................................................................................................................................20
8.1 Troubleshooting.......................................................................................................................................20
9 Spare Parts ......................................................................................................................................................21
9.1 Ordering spare parts ...............................................................................................................................21
9.2 Instructions for ordering spare parts........................................................................................................21
Table of Contents
3335 Installation, Operation and Maintenance Instructions
1