from Calcutt Boats
Installation and
Operating Manual
Diesel Fired Continuous Output
Window Cleaning Water Heater
Page 1: ...from Calcutt Boats Installation and Operating Manual Diesel Fired Continuous Output Window Cleaning Water Heater...
Page 2: ...eating com All rights reserved No part of this manual may be reproduced or transmitted in any form by any means electronic or mechanical including photocopying and recording information storage retrie...
Page 3: ...ocation 11 3 3 Procedure 13 Section 4 Installing the Fuel System 15 4 1 Before You Begin 15 4 2 Fuel System Installation 15 4 3 What NOT to Do 16 4 4 Procedure 17 Section 5 Wiring the Electrical Syste...
Page 4: ...ranty Information 35 List of Figures Figure 1 1 WindowWasher Unit 1 Figure 2 1 Dimensions 9 Figure 2 2 Location of Mounting Brackets 10 Figure 3 1 Installing the Exhaust System 14 Figure 5 1 System Wi...
Page 5: ...her by ITR and covers critical information you need to know before beginning the installation including how to protect your warranty and tools and equipment needed Figure 1 1 WindowWasher Unit Section...
Page 6: ...ed WindowWasher by ITR is essential for several reasons To ensure that you and or your customers receive satisfactory results To ensure a trouble free installation a successful inspection and testing...
Page 7: ...g Other features of The WindowWasher by ITR include A high temperature stainless steel burner and stainless steel jacket 5 3 US gallon 20 5 L welded stainless steel insulated water tank that minimizes...
Page 8: ...asily access and service the product especially fuel plumbing and electrical systems After installation requirement to purge water and fuel lines and inspect test entire system using the ITR supplied...
Page 9: ...hose fittings to the van water system 1 6 Testing and Inspection After all components have been properly installed according to standard practices and the recommendations of this Installation and Oper...
Page 10: ...Section 1 Overview 6 WindowWasher Installation Manual...
Page 11: ...tilation requirements Exhaust outlet location and maximum acceptable length Through van body exhaust location Potential for vibration and jarring Fuel storage location Most efficient plumbing runs Saf...
Page 12: ...unrestricted access to the front panel mounted fuel and water connections and top mounted power and exhaust connection minimum of 10 top clearance and 3 clearance to all other WindowWasher surfaces T...
Page 13: ...unduly affected by vibration and the jarring of rough roads Mount the unit with the front panel side facing out and accessible Facing out simplifies installation and maintenance Open access is requir...
Page 14: ...dowWasher by ITR 1 Mount The WindowWasher by ITR horizontally and level 2 Secure The WindowWasher by ITR in place against the wall floor or a mounting platform using eight 8 x 1 4 through bolts using...
Page 15: ...te The WindowWasher by ITR in an enclosed area unless there is adequate ventilation Isolate The WindowWasher by ITR in a closed compartment so that no air from the unit will infiltrate the vehicle cab...
Page 16: ...if you use two 90 bends you must deduct one foot per bend from the maximum allowed 12 straight exhaust pipe length Therefore you will be restricted to 10 of straight exhaust piping plus the two bends...
Page 17: ...ible exhaust tubing can be used If flexible exhaust tubing is used the exhaust tubing must be inspected regularly for leaks and deterioration as this type of exhaust does not have the life expectancy...
Page 18: ...ure 4 Connect the air intake tubing 2 I D to the air intake fitting on top of the heater and to an outside air intake fitting Ensure the run of tubing is as short as possible to facilitate air flow 5...
Page 19: ...t that uses petrol away from The WindowWasher by ITR location The WindowWasher by ITR is not rated for use in an explosive environment Never share the fuel supply to The WindowWasher by ITR with any o...
Page 20: ...ne in the fuel supply hose between the tank and The WindowWasher by ITR in a manner that ensures easy access for maintenance A secondary fuel filter is mounted inside The WindowWasher by ITR case Both...
Page 21: ...nline fuel filter The optimal location is on a compartment wall next to The WindowWasher by ITR inline between the fuel tank and The WindowWasher by ITR 2 Connect the fuel line to the dedicated fittin...
Page 22: ...Section 4 Installing the Fuel System 18 WindowWasher Installation Manual...
Page 23: ...The following apply to the 12 VDC connections to the The WindowWasher by ITR There is one paired set of 12 VDC electrical connections on the top right of The WindowWasher by ITR They consist of the p...
Page 24: ...into the Remote Operating Panel Refer to Figure 6 1 System Wiring Figure 5 1 System Wiring 5 4 Main Electronic Control Board The main electronic Control Board is mounted on board The WindowWasher by...
Page 25: ...er will severely damage The WindowWasher by ITR because it fails to automatically purge the combustion chamber Such damage is detectable upon inspection and will not be covered under warranty Always s...
Page 26: ...Section 5 Wiring the Electrical System 22 WindowWasher Installation Manual...
Page 27: ...ollow all recommendations for properly installing the plumbing system Any deviations from these must be approved in advance by Calcutt Boats or ITR 6 2 Plumbing Installation Figure 6 1 Plumbing Fittin...
Page 28: ...sher by ITR tank is 150 psi All plumbing lines must be run and secured so as to prevent damage chafing and kinking The WindowWasher by ITR should be filled and flushed prior to operation to remove any...
Page 29: ...wWasher and is labelled Temp Pressure Relief Valve Do not block or plug the valve or the hose See the label attached onto the drain relief hose for the proper utilization and routing of this hose NOTI...
Page 30: ...r PEX tubing fit the tubing into a plastic bend support Do not use rubber heater hose for potable water plumbing 5 A drain point labelled Drain is provided on the front lower middle face of The Window...
Page 31: ...describes the operation and maintenance of your new WindowWasher by ITR The WindowWasher by ITR must be installed and connections made in accordance with the recommendations in the Installation and Op...
Page 32: ...on after ten seconds The Burner LED on the Remote Operating Panel will turn ON when the diesel burner has been activated The burner will continue to operate until the water in The WindowWasher by ITR...
Page 33: ...asher by ITR has faulted The specific fault can be identified by examining the WindowWasher Control Panel located on the WindowWasher There are three red and six green indicator LEDs on this panel Ref...
Page 34: ...Control Board The Power LED green turns ON when the power to the control board is ON Bypass Button The Bypass button is for authorized service personnel only Reset Button The Reset button when pressed...
Page 35: ...er hoses and fittings for leaks and integrity Exhaust fittings connections tubes for leaks and integrity Exhaust and air intake checked for no obstructions Fuel lines fittings for leaks and integrity...
Page 36: ...URE TO COMPLY WITH THESE INSTURCTIONS REGARDING THIS VALVE CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND OR SEVERE PROPERTY DAMAGE ANNUAL OPERATION OF T P RELIEF VALVES WARNING Following installa...
Page 37: ...s WARNING FAILURE TO COMPLY WITH THESE INSTRUCTIONS REGARDING THIS VALVE CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH AND OR SEVERE PROPERTY DAMAGE Combination temperature and pressure relief valves...
Page 38: ...ote Operating Panel Burner switch on Remote Operating Panel ON Fuses or circuit breakers blown or tripped Burner Starts but Flame Faults Fuel supply present and adequate Air intake or exhaust not bloc...
Page 39: ...allation Manual If you need to depart from the manual you must first consult and obtain the written approval of Calcutt Boats or ITR Otherwise your warranty may be voided or limited Systems that are n...
Page 40: ...age for warrantable parts may be made to the Owner in the form of repair replacement or credit Limited Warranty The following warranties are in lieu of all other warranties and conditions ITR makes no...
Page 41: ...le engine and other associated components of the vehicle in which the Product is installed lodging meals and other incidental expenses incurred by the Owner as a result of a warrantable failure down t...
Page 42: ...amage to the engine or vehicle caused by failure of the Product or an improper installation Diagnosis or repairs to fix problems not directly related to the Product or due to empty fuel tanks or poor...
Page 43: ...or any warranty return repair or service ITR will refuse any return package and will not authorise service or repairs without a RMA number For repairs by authorised Dealers the dealer must obtain an a...
Page 44: ...y in good faith as an accommodation to the customer Such information should not be relied upon without an independent verification of its applicability to the customer s particular situation For custo...
