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8

9

 ●

Protective resistor should be mounted to suppress the output to be 

   

  

25mA or less, otherwise the driver card's integral transistor may be 

   

  

damaged. 

 ●

100

Ω

 resistor is built-in the driver card's output section for motor pulse 

  

signal.

8  Error Status, Reset and History

MDR's motor pulse signal is discharged from CN2-5. 

2 pulses/motor rotation, NPN open collector output.

7  Motor Pulse Signal Output 

8-1  Error History

Caution

see 
5 Operation Instructions

see 
5 Operation Instructions

see 
5 Operation Instructions

Internal speed variation 

SW1-5

SW5

Frequency 

(Hz)

Motor speed

 (rpm)

Analog voltage

 input

155

4638

9.6~9.9

152

4556

9.1~9.4

145

4349

8.6~8.9

138

4141

8.1~8.4

131

3934

7.6~7.9

124

3727

7.1~7.4

110

3313

6.6~6.9

104

3106

6.1~6.4

97

2899

5.6~5.9

90

2692

5.1~5.4

83

2485

4.6~4.9

76

2278

4.1~4.4

69

2071

3.6~3.9

62

1864

3.1~3.4

55

1657

2.6~2.9

48

1450

2.1~2.4

41

1242

1.6~1.9

35

1035

1.1~1.4

28

828

0.6~0.9

21

621

0.1~0.4

O N

O F F

Speed dev/-3%

When error arises, the error can be identified either by LED 1 (green) and LED 2 (red),

    or by the error signal discharged from CN2-4.

To reset the error status, first remove the cause of error, and then switch the 

   direction signal at CN2-2.

To restart the MDR, first remove the cause of error, and then re-inject run 

   signal at CN2-1.

Please

 

have 100ms or more intervals between each switch for ON

OFF

ON / 

    OFF

ON

OFF / RUN

STOP

RUN to release error signal or restart MDR.

LED indication

CN2-4 (Error signal)

Symptom/Causes

Reset 

the error signal

Restart 

the MDR

MDR

SW1-4

OFF

SW1-4

ON

Open

Discharge

n.a.

n.a.

Normal operation

Open

Open

Stop

Discharge

Open

Stop

Supply 24VDC 
power

No power

Discharge

Open

Stop

PCB damaged

Thermister 
reacted
(Thermister error)

Shut off the power
then replace the
driver card

Illuminates  

off

blinks at 1Hz  

blinks at 6Hz

Discharge

Open

Stop

Connector 
unplugged

Shut off the power and 
replug in the connector
properly

LED 1

(green)

LED 2

(red)

Automatic recovery setting

MDR restarts immediately 1 minute after thermister 
recovery from cooling off

MDR restarts by injecting RUN signal followed by 
STOP signal to CN2-1 to reset the error signal then 
inject RUN signal to CN2-1 to restart, 1 minute after
thermister recovery

MDR restarts by injecting RUN signal followed by 
STOP signal to CN2-1 to reset the error signal then 
inject RUN signal to CN2-1 to restart, 1 minute after 
thermister recovery

Inject signal 
RUN-STOP-RUN order to 
CN2-1

Inject signal 
RUN-STOP-RUN order to 
CN2-1

Restarts automatically 
in a minute

After thermister recovery, 
inject signal ON-OFF-ON 
or OFF-ON-OFF order to
CN2-2

After thermister recovery, 
inject signal ON-OFF-ON 
or OFF-ON-OFF order to 
CN2-2

Shut off the power then 
replace the MDR

Inject signal
ON-OFF-ON or 
OFF-ON-OFF order to 
CN2-2

Inject signal 
RUN-STOP-RUN order
 to CN2-1 to restart

Discharge

Open

Stop

Motor cable 
disconnection

Motor stall for 
4 seconds
(Stall error)

Discharge

Open

Stop

Inject signal RUN-STOP-RUN order to CN2-1 to 
reset the error and to restart

Manual recovery setting

Automatic recovery setting

Manual recovery setting

Secure the stable
supply voltage 18V
or over

Restarts immediately

First secure the 
stable supply 
voltage 18V or over, 
then inject signal 
ON-OFF-ON or 
OFF-ON-OFF order 
to CN2-2

Inject signal 
RUN-STOP-RUN 

order 

to CN2-1 to restart

Overload 
operation

Supply voltage
less than 18VDC
(under voltage
error)

Discharge

Open

Stop

Open

Discharge

Run

*

 Error can also be reset by shutting off the power 2 seconds or over.

Remove the causes of overload.

First secure the stable supply voltage 18V 
or over, then inject signal RUN-STOP-RUN 
order to CN2-1 for error reset and restart

LED of error history will not illuminate during normal operational condition, but 

   when motor stops with next error.

Please see section 8-2 for other type of error.

green

LED1

red

LED2

orange

LED3

Motor stall error / under voltage error / thermister error 

Shows the error history since the card is powered.  See the 
below chart.

stall error

under voltage error

thermister error 

Error occurred at first time

Error occurred at second time
 (same error as the first one)

Error occurred at second time
 (different error from the first one)
Error occurred at third time
 (same error as the first or second one)

Error occurred at third time
 (same error in series) 

LED indication

Illuminates  

off

blinks at 1Hz  

blinks at 6Hz

If thermister, motor stall or under voltage error arises while the MDR is running, 
the error status and frequency of error occurrence are identified by LED 2 and LED 3.  

see 
5 Operation Instructions

Summary of Contents for CB-016BP7

Page 1: ...act nor pressure to the CB 016 driver card If that happens do not reuse it Make sure all the connectors are properly engaged with wiring cables Make sure the conveyor frame and control box where the C...

Page 2: ...FS FP type ON CW CCW CCW CW SW 1 3 OFF P M 4 8 6FE 60 400 D 0 2 4 0 6 0 2 0 8 D C 2 4 V M A D E I N J A P A N P M 4 8 6FE 60 400 D 0 2 4 0 6 0 2 0 8 D C 2 4 V M A D E I N J A P A N P M 4 8 6FE 60 400...

Page 3: ...1 Function See section 7 Motor pulse signal output Motor Run Stop Control Connector CN 2 1 2 Powered and functions normally Indicates type of error Indicates number of error occurrence form thermister...

Page 4: ...1 1 1 4 0 6 0 9 0 1 0 4 SW 5 Internal speed variation input Analog voltage O N O F F PM500FP MDR Rated Speed m min 14 6 14 6 14 6 14 6 14 1 13 3 11 8 11 1 10 4 9 6 8 9 8 1 7 4 6 6 5 9 5 2 4 4 3 7 3 0...

Page 5: ...inute after thermister recovery MDR restarts by injecting RUN signal followed by STOP signal to CN2 1 to reset the error signal then inject RUN signal to CN2 1 to restart 1 minute after thermister rec...

Page 6: ...thermister error thermister error under voltage error under voltage error under voltage error first time second time 3 times thermister error under voltage error thermister error first time second ti...

Page 7: ...he wiring to CN1 connector is made correctly Check if 24VDC cable is adequately wired to the CN 1 connector Check if 0V is injected to CN2 1 Check if the 0V injected to CN2 1 is common to 0V injected...

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