Itm Trademaster WE-350DSA User Manual Download Page 8

- 7 - 

If the tension is set properly, but the microswitch (B) 
does not contact or trigger properly, make this 
adjustment. 
- Loosen the setscrews (D). 
- Push the microswitch (B) towards the touch plate (C).   

Make sure that the plunger is pressed properly. 

- Tighten down the setscrews (D) to secure the 

microswitch (B) in place. 

 
5.2 Adjusting the blade guide 

 

 

 
- Disconnect the machine from the power source. 
- Loosen hex screw (L) on the guide bar clamp. 
- Hold the handle (M) and slide blade guide bar so that 

the blade guide is as close as possible to the material 
without interfering with the cut. 

-

  Tighten hex screw (L). 

-

  Reconnect the machine to power source.   

 
Blade guide blocks 

The

 

blade

 

is

 

guided

 

by

 

means of adjustable pads set in 

place during

 

inspection

 

as

 

per

 

the thickness of the 

blade with minimum play

 

as shown. 

 

 

 
When replacing the blade use a

 

0.9mm

 

thick

 

blade

 

for

 

which

 

the

 

blade

 

guides

 

have been pre-set.

 

For

 

of

 

blades of another

 

thickness,

 

the

 

adjustment

 

should

 

be

 

carried

 

out

 

as

 

follows: 

- Loosen

 

nut

 

(C),

 

screw

 

(B) and

 

loosen

 

dowel (D) 

widening the

 

passage

 

between

 

the

 

pads. 

- Loosen the nuts (H) and the dowels (I) and rotate the 

pins (E - G) to widen the passage between the 
bearings (F). 

- To mount the new blade: place the pad (A) on the 

blade, loosening the dowel, allow a play of 0.04 mm 
for the sliding of the toothed blade, lock the relative 
nut and screw (B), Rotate the pins (E - G) until the 
bearings rest against the blade

 

as

 

indicated

 

in

 

the

 

figure

 

and

 

then

 

secure

 

the

 

dowels

 

(I) and

 

nut

 

(H). 

- Make

 

sure

 

that

 

between

 

the

 

blade

 

and

 

the

 

upper

 

teeth of the pad

 

(L) this

 

is

 

at

 

least

 

0.2

 

- 0.3

 

mm

 

of

 

play;

 

if

 

necessary, loosen

 

the

 

screws

 

that

 

fasten the

 

blocks

 

and

 

adjust

 

accordingly. 

BEFORE PERFORMING THE FOLLOWING 
OPERATIONS, THE ELECTRIC POWER SUPPLY 
AND THE POWER CABLE MUST BE COMPLETELY 
DISCONNECTED. 
 
5.3 Changing the blade 

 

 

 
To change the blade: 
- Lift the saw arm. 
- Loosen the blade with the blade tension hand wheel, 

remove the blade-guards,

 

open

 

the

 

blade box cover

 

and

 

remove

 

the old

 

blade

 

from

 

the

 

flywheels

 

and

 

the

 

blade

 

guide

 

blocks. 

- Place

 

the

 

new

 

blade

 

in

 

between

 

the

 

blade guide

 

pads 

and

 

on

 

the

 

race

 

of

 

the

 

flywheels.

 

Check the cutting

 

direction

 

of

 

the

 

teeth. 

- Tension

 

the

 

blade.

 

  Check that it is seated

 

properly 

on the

 

flywheels. 

- Replace

 

and fasten

 

the

 

blade guards and

 

the

 

flywheel

 

guard. Check the safety 

interlock switch (N)

 

is activated otherwise the machine will not start. 

 
WARNING:

   

Always

 

use

 

blades

 

with the same 

thickness

 

as specified

 

by

 

this

 

manual to match the 

blade guide’s factory setting;

 

otherwise,

 

see

 

chapter

   

 

5.4 Saw frame return stroke-limiting device 

It

 

consists

 

in

 

a mechanical

 

adjustment

 

system,

 

mounted

 

parallel

 

to

 

the

 

saw

 

frame

 

rise

 

cylinder,

 

to

 

reduce

 

the

 

passive

 

phases

 

of the

 

operating

 

cycle. 

 

In

 

other

 

words

 

to

 

eliminate

 

the

 

idle

 

stroke that

 

takes

 

place

 

when

 

the

 

size

 

of

 

the

 

part

 

to

 

be

 

cut

 

is

 

much smaller

 

than

 

the

 

maximum

 

cutting

 

capacity.

 

Practically,

 

you

 

adjust

 

the

 

starting

 

position

 

of

 

the

 

blade

 

in

 

proximity

 

of

 

the

 

part, independently

 

of

 

its

 

dimensions. 

 
Operate

 

as

 

follows: 

- Slightly

 

open

 

the

 

flow regulation valve(K). 

- Bring

 

the

 

blade

 

as

 

near

 

as

 

10mm

 

from

 

the

 

work piece

 

with the bow up/bow down switches (C and D). 

- Loosen handle (7) to release the adjustable stop (8) 

against the limit switch (9). 

- Lock the handle (7) 
 
ATTENTION: 
- It

 

is

 

necessary

 

to

 

adjust

 

the

 

mechanical

 

stop

 

(8) 

every time; bring

 

the

 

blade

 

near

 

the

 

workpiece

 

by

 

means of

 

bow switch

 

(D) and

 

then

 

start

 

the

 

automatic

 

cutting

 

cycle (F) which

 

will

 

begin

 

operation from

 

this

 

position

 

of

 

the

 

blade. 

Summary of Contents for Trademaster WE-350DSA

Page 1: ......

Page 2: ...JUSTING YOUR MACHINE 5 1 Blade tension assembly 7 5 2 Adjusting the blade guide 7 5 3 Changing the blade 7 5 4 Saw frame return stroke limiting device 7 Chapter 6 ROUTINE AND SPECIAL MAINTENANCE 6 1 D...

Page 3: ...n as possible All internal operations maintenance or repairs must be performed in a well lit area or where there is sufficient light from extra sources so as to avoid the risk of even slight accidents...

Page 4: ...over the machine 2 7 Dismantling due to deterioration and or obsolescence General rules If the machine is to be permanently demolished and or scrapped divide the material to be disposed of according t...

Page 5: ...ator light 16 Foot pad s emergency button indicator light 17 Foot pad operation indicator light 3 3 Vice adjustment Clamping the Work Piece Place work piece between the jaws Use the hand wheel to clos...

Page 6: ...flow control fails to activate then switch C D and F cannot operate Indicator light 7 will blink if any are pressed indicating that start switch G has failed to activate Check the hydraulic oil level...

Page 7: ...ght 15 indicates the hydraulic motor has overloaded 6 Indicator light 11 indicates the speed is not properly selected If the saw bow up down switches are out of order then indicator lights 2 and 3 wil...

Page 8: ...ust accordingly BEFORE PERFORMING THE FOLLOWING OPERATIONS THE ELECTRIC POWER SUPPLY AND THE POWER CABLE MUST BE COMPLETELY DISCONNECTED 5 3 Changing the blade To change the blade Lift the saw arm Loo...

Page 9: ...ting device Replace the spring by loosening the upper coupling rod and releasing it from the lower tie rod 6 ROUTINE AND SPECIAL MAINTENANCE THE MAINTENANCE JOBS ARE LISTED BELOW DIVIDED INTO DAILY WE...

Page 10: ...g the 2 set screws Use a vacuum cleaner to vacuum chips and debris from the tank Replace the drain plug Thoroughly clean the pump P and replace Fill tank with coolant to a level about 25mm below the f...

Page 11: ...ion according to practical considerations and common sense so as to achieve an optimum condition that does not require countless operations to prepare the machine when there are many variations in the...

Page 12: ...ng for the first time it is good practice to run in the tool making a series of cuts at a low advance speed 30 35 cm 2 min on material of average dimensions with respect to the cutting capacity and so...

Page 13: ...thin section bars from 1 to 3 mm ALTERNATE SET IN GROUPS Groups of cutting teeth right and left alternated by a straight tooth This set is associated with very fine teeth and it is used for extremely...

Page 14: ...13 10 WIRING DIAGRAMS...

Page 15: ...14...

Page 16: ...dition c Check the connection points of the safety limit switches at their locations on the machine for normal condition refer to the wire diagram No WT M3 C 01 connection wire No 4 5 6 7 8 19 and 20...

Page 17: ...ers and see if both are properly located and closed b Check the limit switches for normal condition Check the connection for wire No 61 and 68 10 Motor M1 M2 Over loaded indicator light blinking a Che...

Page 18: ...heck for clogging of coolant drain holes on the blade guide blocks and that flow is plentiful in order to facilitate the removal of chips from the blade Material surfaces can be oxidized or covered wi...

Page 19: ...lf or have hardened areas or inclusions inside the section due to productive agents used such as casting sand welding wastes etc Avoid cutting these materials or perform cutting with extreme care clea...

Page 20: ...ainst the support due to deformed or poorly welded bands tapered causing cracks and swelling of the back contour Check level of liquid in the tank Increase the flow of lubricating refrigerant checking...

Page 21: ...quality blade Worn out blade or with chipped and or broken teeth Wrong tooth pitch Blade guide block too far from material to be cut Insufficient lubricating coolant or wrong emulsion Decrease advance...

Page 22: ...M10 1 23 1 Hose 1 x45cm 1 65 Shaft Nut 1 24A Coolant and Chip Tray 1 65 1 Oil Seal 1 24 1 Plate 4 65 3 Disk 1 24 2 Hex Cap Bolt M10x20 4 65 4 Spring Washer M8 4 24 3 Nut M10 4 65 5 Hex Socket Cap Scr...

Page 23: ...Hex Socket Cap Screw M12x20 2 117 Hand Wheel 1 174A Limit Switch Plate 1 117 1 Spring Washer M6 1 175 Spring Washer M8 4 117 2 Hex Socket Cap Screw M6x25 1 176 Nut M8 4 117 3 Bushing 1 177 Spring Was...

Page 24: ...olt M6x12 2 223 Handle Wheel 1 285 Washer M6 2 223 1 Thrust Bearing 51103 1 326A Flow Control 1 223 2 Blade Tension Gauge 1 327A Hose 2 5 meters 1 223 3 Plate 1 328A Hose 2 0 meters 1 224 Special Spri...

Page 25: ...24...

Page 26: ...25...

Page 27: ...26...

Page 28: ...5 6 2 7 0 2 2 7 3 2 2 7 4 2 2 7 2 1 2 2 7 2 2 7 6 4 2 7 5 2 6 6 8 2 6 5 8 2 6 4 2 2 6 5 1 2 2 6 9 2 2 5 9 2 2 6 1 2 6 0 2 6 8 2 2 6 7 2 2 4 9 1 2 6 2 2 2 6 3 2 2 8 0 2 7 9 2 2 5 0 4 2 4 9 2 5 1 2 2 8...

Page 29: ...28 327A Semi Auto and Vise Hydraulic System 332A 335A 333A 171 338A 339A Z 334A 337A 1 336A 337A 341A 340A 159 330A 326A 114 c p 328A 332A 329A 331A ADJ Pressure 15 30kg cm Vise pressure ADJ Z _...

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