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Page 2: ...JUSTING YOUR MACHINE 5 1 Blade tension assembly 7 5 2 Adjusting the blade guide 7 5 3 Changing the blade 7 5 4 Saw frame return stroke limiting device 7 Chapter 6 ROUTINE AND SPECIAL MAINTENANCE 6 1 D...
Page 3: ...n as possible All internal operations maintenance or repairs must be performed in a well lit area or where there is sufficient light from extra sources so as to avoid the risk of even slight accidents...
Page 4: ...over the machine 2 7 Dismantling due to deterioration and or obsolescence General rules If the machine is to be permanently demolished and or scrapped divide the material to be disposed of according t...
Page 5: ...ator light 16 Foot pad s emergency button indicator light 17 Foot pad operation indicator light 3 3 Vice adjustment Clamping the Work Piece Place work piece between the jaws Use the hand wheel to clos...
Page 6: ...flow control fails to activate then switch C D and F cannot operate Indicator light 7 will blink if any are pressed indicating that start switch G has failed to activate Check the hydraulic oil level...
Page 7: ...ght 15 indicates the hydraulic motor has overloaded 6 Indicator light 11 indicates the speed is not properly selected If the saw bow up down switches are out of order then indicator lights 2 and 3 wil...
Page 8: ...ust accordingly BEFORE PERFORMING THE FOLLOWING OPERATIONS THE ELECTRIC POWER SUPPLY AND THE POWER CABLE MUST BE COMPLETELY DISCONNECTED 5 3 Changing the blade To change the blade Lift the saw arm Loo...
Page 9: ...ting device Replace the spring by loosening the upper coupling rod and releasing it from the lower tie rod 6 ROUTINE AND SPECIAL MAINTENANCE THE MAINTENANCE JOBS ARE LISTED BELOW DIVIDED INTO DAILY WE...
Page 10: ...g the 2 set screws Use a vacuum cleaner to vacuum chips and debris from the tank Replace the drain plug Thoroughly clean the pump P and replace Fill tank with coolant to a level about 25mm below the f...
Page 11: ...ion according to practical considerations and common sense so as to achieve an optimum condition that does not require countless operations to prepare the machine when there are many variations in the...
Page 12: ...ng for the first time it is good practice to run in the tool making a series of cuts at a low advance speed 30 35 cm 2 min on material of average dimensions with respect to the cutting capacity and so...
Page 13: ...thin section bars from 1 to 3 mm ALTERNATE SET IN GROUPS Groups of cutting teeth right and left alternated by a straight tooth This set is associated with very fine teeth and it is used for extremely...
Page 14: ...13 10 WIRING DIAGRAMS...
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Page 16: ...dition c Check the connection points of the safety limit switches at their locations on the machine for normal condition refer to the wire diagram No WT M3 C 01 connection wire No 4 5 6 7 8 19 and 20...
Page 17: ...ers and see if both are properly located and closed b Check the limit switches for normal condition Check the connection for wire No 61 and 68 10 Motor M1 M2 Over loaded indicator light blinking a Che...
Page 18: ...heck for clogging of coolant drain holes on the blade guide blocks and that flow is plentiful in order to facilitate the removal of chips from the blade Material surfaces can be oxidized or covered wi...
Page 19: ...lf or have hardened areas or inclusions inside the section due to productive agents used such as casting sand welding wastes etc Avoid cutting these materials or perform cutting with extreme care clea...
Page 20: ...ainst the support due to deformed or poorly welded bands tapered causing cracks and swelling of the back contour Check level of liquid in the tank Increase the flow of lubricating refrigerant checking...
Page 21: ...quality blade Worn out blade or with chipped and or broken teeth Wrong tooth pitch Blade guide block too far from material to be cut Insufficient lubricating coolant or wrong emulsion Decrease advance...
Page 22: ...M10 1 23 1 Hose 1 x45cm 1 65 Shaft Nut 1 24A Coolant and Chip Tray 1 65 1 Oil Seal 1 24 1 Plate 4 65 3 Disk 1 24 2 Hex Cap Bolt M10x20 4 65 4 Spring Washer M8 4 24 3 Nut M10 4 65 5 Hex Socket Cap Scr...
Page 23: ...Hex Socket Cap Screw M12x20 2 117 Hand Wheel 1 174A Limit Switch Plate 1 117 1 Spring Washer M6 1 175 Spring Washer M8 4 117 2 Hex Socket Cap Screw M6x25 1 176 Nut M8 4 117 3 Bushing 1 177 Spring Was...
Page 24: ...olt M6x12 2 223 Handle Wheel 1 285 Washer M6 2 223 1 Thrust Bearing 51103 1 326A Flow Control 1 223 2 Blade Tension Gauge 1 327A Hose 2 5 meters 1 223 3 Plate 1 328A Hose 2 0 meters 1 224 Special Spri...
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Page 28: ...5 6 2 7 0 2 2 7 3 2 2 7 4 2 2 7 2 1 2 2 7 2 2 7 6 4 2 7 5 2 6 6 8 2 6 5 8 2 6 4 2 2 6 5 1 2 2 6 9 2 2 5 9 2 2 6 1 2 6 0 2 6 8 2 2 6 7 2 2 4 9 1 2 6 2 2 2 6 3 2 2 8 0 2 7 9 2 2 5 0 4 2 4 9 2 5 1 2 2 8...
Page 29: ...28 327A Semi Auto and Vise Hydraulic System 332A 335A 333A 171 338A 339A Z 334A 337A 1 336A 337A 341A 340A 159 330A 326A 114 c p 328A 332A 329A 331A ADJ Pressure 15 30kg cm Vise pressure ADJ Z _...
