
ARMY TM 9-2815-254-24
AIR FORCE TO 38G1-94-2
Table 3-2. Troubleshooting - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 8.
Check for low engine compression.
a.
Perform engine compression check. Refer to paragraph 3-27.7.
b.
If engine defective, repair or replace engine.
ENGINE DOES NOT DEVELOP FULL POWER.
Step 1.
Check for blocked air intake system.
Remove blockage as found. lf no blockage is found, do step 2.
Step 2.
Check for air in fuel system lines.
Step 3.
Engine overheated.
Refer to Engine Overheating, Malfunction 7. lf not a problem, refer to Malfunction 5.
ENGINE OVERHEATING.
Step 1.
Step 2.
Step 3.
Step 4.
Inspect coolant level.
a.
Check engine for coolant leaks. lf engine has no leaks, do step 2.
b. Repair coolant leaks.
Check for defective thermostat.
a.
If thermostat is suspected of being defective, replace thermostat. Refer to paragraph 3-6.
b.
If engine continues to overheat, do step 3.
Check for defective water pump.
a.
Remove and check water pump for damage. If not defective, do step 4.
b.
Replace defective water pump. Refer to paragraph 3-7.
Check improper fuel pump injection timing.
Adjust fuel injection pump timing. Refer to paragraph 3-13.2.
8.
EXCESSIVE OIL CONSUMPTION.
Step 1.
Check for oil leakage.
a.
Inspect engine for oil leaks. lf no leaks, do step 2.
b.
Repair or replace defective components.
Step 2.
Check for blocked air intake system.
Remove blockage as found. lf no blockage, do step 3.
Step 3.
Check for defective intake or exhaust valve seals or valve guides.
a.
Repair or replace defective components. Refer to paragraph 3-27.4.
b.
Disassemble and inspect valve seals and guides. Refer to paragraph 3-27.2. If not defective,
replace engine.
3-6
Summary of Contents for C-240PW-28
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Page 46: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 2 Water Pump 3 20...
Page 49: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 3 Fuel Filter Assembly 3 23...
Page 52: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 4 Fuel lnjectors and Piping 3 26...
Page 60: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 7 Fuel Feed Pump and Timer Assembly 3 34...
Page 61: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 8 Fuel Injection Pump Assembly 3 35...
Page 82: ...ARMY TM 9 2815 254 24 AlR FORCE TO 36G1 94 2 TABLE 3 1 Fuel Pump Test Specifications 3 56...
Page 98: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 39 Oil Piping 3 72...
Page 106: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 44 PCV Assembly 3 80 Change 2...
Page 109: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 45 Intake and Exhaust Manifolds 3 83...
Page 122: ...ARMY TM 9 2815 264 24 AIR FORCE TO 38G1 94 2 FIGURE 3 49 Alternator Assembly 3 96 Change 2...
Page 126: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 50 Front Gear Cover 3 100...
Page 129: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 52 Rocker Covet and Arms 3 103...
Page 137: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 60 Cylinder Head Assembly 3 111...
Page 185: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 FIGURE 3 107 Flywheel and Housing 3 159...
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Page 216: ...ARMY TM 9 2815 254 24 AIR FORCE TO 38G1 94 2 Section 111 MAINTENANCE LEVELTD PARAGRAPHS...
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Page 234: ...PIN 071752 002...