Isel LES4 Assembly Instruction Manual Download Page 15

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LES 4, 5, 6 - 234xxx xxxx

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Assembly instruction

1.8

List of abbreviations

Declaration

European Norm

Harmonised European Standard

ISO

International Organization for

Standardization

International Organization for Standardization

LES

Linear unit with spindle drive (LES4, LES5

and LES6)

Components used in the machine.

Gantry

also called gantry mode or gantry axis

Two synchronously running linear or rotary units

with separate drives which can be mechanically

connected to each other are considered as one
drive axis. Both drives are operated angle-

synchronously via the controller and the control

software.

PSA

Personal protective equipment

e.g. gloves, work shoes, safety goggles, hearing

protection

Summary of Contents for LES4

Page 1: ......

Page 2: ...Assembly instruction linear unit LES4 5 6 ball screw unit with spindle drive Serial number ...

Page 3: ...Item number 234xxx xxxx ...

Page 4: ...G Bürgermeister Ebert Str 40 D 36124 Eichenzell 49 6659 981 800 49 6659 981 782 automation isel com www isel com Board Hugo Isert Werner Kister Supervisory board Gunter Zumpf Lars Rohrlack Soth Marcus Walter Krisch Commercial Register Register Court Fulda Registry number 5468 ...

Page 5: ...LES 4 5 6 234xxx xxxx 5 62 Assembly instruction revision index date of change reason for change changed by 1 05 07 2019 first version Bley Christian ...

Page 6: ...Linear unit LES 4 18 2 3 2 Linear unit LES 5 19 2 3 3 Linear unit LES 6 20 2 4 Technical data 21 2 4 1 Mechanical data and dimensions 21 2 4 1 1 Linear unit LES 4 21 2 4 1 2 Linear unit LES 5 25 2 4 1 3 Linear unit LES 6 29 2 4 2 Ambient conditions 33 2 4 3 Sound pressure 33 2 5 Type plate 33 3 Safety 35 3 1 Operator s liability 35 3 2 Intended use 36 3 2 1 Reasonably foreseeable misuse 37 3 3 Saf...

Page 7: ...4 5 6 234xxx xxxx 7 62 Assembly instruction 7 Maintenance repair 54 7 1 Cleaning 54 7 2 Lubrication 54 7 3 Maintenance plan 56 7 4 Troubleshooting 57 8 Dismantling and disposal 58 9 Spare parts overview 59 ...

Page 8: ... Deflection data LES 31 Fig 13 Load diagram LES 31 Fig 14 Type plate 34 Fig 15 linear unit LES 4 5 6 for installation as free standing 42 Fig 16 linear unit LES 4 5 6 for rack mounting 42 Fig 17 linear unit LES 4 5 6 for foot mounting 43 Fig 18 linear unit LES 4 5 6 for mounting the carriage 44 Fig 19 linear unit LES 4 5 6 for slide plate mounting 44 Fig 20 linear unit LES 4 5 6 for slide plate mo...

Page 9: ...n the linear unit 57 Table 2 Spare parts LES 4 5 6Direct drive 59 Table 3 Spare parts LES 4 5 6Belt drive 59 Table 4 Spare parts LES 4 5 6 Direct drive 60 Table 5 Spare parts LES 4 5 6 Belt drive 60 Table 6 Spare parts LES 4 5 6 Direct drive 60 Table 7 Spare parts LES 4 5 6 Belt drive 61 ...

Page 10: ...it and to grant access to the personnel working with the machine If the linear unit is modified the Assembly instruction and the associated documentation must be revised accordingly If the linear unit is dismantled and reassembled at a new location the owner is obliged to pass on the Assembly instruction and the associated documentation to the new owner The Assembly instruction in German language ...

Page 11: ...rm of the machine or are contained as PDF document on the data support for the installation data of the provided control software The number specified in number can be found as the leading number in the file name of the document Applicable documentsisel Germany AG No Document 1 Dimensional drawing 3 Operating Instructions Positioning module IMD20 IMD40 with CANopen interface isel Germany AG 12 201...

Page 12: ...ntation for this machine has been prepared in accordance with Annex VII part B The manufacturer undertakes to electronically transmit these specific technical documentations to national authorities on request The authorized representative for the compilation of the special technical documentation is name Christian Bley capacity CE Beauftragter company isel Germany AG address Bürgermeister Ebert St...

Page 13: ... 6659 981 800 49 6659 981 800 Service and Support 49 6659 981 800 support isel com 1 6 User requirements User groups Capacity Training qualification Operator skilled worker Instruction in the operation of the machine Machine setter Instruction in the operation of the machine Instruction in the safety functions of the machine Electrical maintenance engineer Electrician Instruction in the operation ...

Page 14: ...amage to property the notice bears the NOTE mark CAUTION If in the event of a dangerous situation the maximum result of an accident is at most a minor injury the note bears the CAUTION mark WARNING If in the event of a dangerous situation an accident resulting in serious or fatal injury is possible the notice bears the WARNING mark Information Indicates important information application tips and u...

Page 15: ... with spindle drive LES4 LES5 and LES6 Components used in the machine Gantry also called gantry mode or gantry axis Two synchronously running linear or rotary units with separate drives which can be mechanically connected to each other are considered as one drive axis Both drives are operated angle synchronously via the controller and the control software PSA Personal protective equipment e g glov...

Page 16: ...s in accordance with the valid regulations of the country of operation warning symbol description General warning sign Warning against hand injuries Warning of danger of pulling in Warning against hot surfaces mandatory sign description Use eye protection Use hand protection Use foot protection Request to read instructions and regulations ...

Page 17: ...tom side face milled 6 Shaft mounting contour precision milled Ball circulation in aluminium linear slide Glass fibre reinforced deflection parts with wipers Backlash free pre set KG nut with wipers Central lubrication device for KG nut and slide Spindle support from profile length L 1500 End position buffering on both sides Counter bearing with needle bearing Integrated overrun limit switches Spi...

Page 18: ...The balls make the connection between spindle and nut by rolling in the raceways of the ball screw spindle and the ball screw nut Ball screw nuts of isel Germany AG have several ball circuits with internal ball returns Backlash free adjustment of the run on the spindles is made possible by set screws 3 2 3 Versions of the linear units of theLES series 2 3 1 Linear unit LES 4 Normally the linear un...

Page 19: ... direct drive Ordering key LES 4 Fig 3 Ordering key LES 4 2 3 2 Linear unit LES 5 Normally the linear unit LES 5 are delivered without drive module They are either prepared for mounting flange mounted direct drive modules or integrated belt drive modules However the respective drive modules can also be mounted on request ...

Page 20: ...ed for direct drive Ordering key LES 5 Fig 5 Ordering keyLES 5 2 3 3 Linear unit LES 6 Normally the linear unit LES 6 are delivered without drive module They are either prepared for mounting flange mounted direct drive modules or integrated belt drive modules However the respective drive modules can also be mounted on request ...

Page 21: ...2 4 Technical data 2 4 1 Mechanical data and dimensions 2 4 1 1 Linear unit LES 4 Linear unit LES 4 Unit Value Aluminium profile WxH mm 75 x 75 Profile lengths mm 290 2990 1 Material AIMgSiO 5F22 Anodizing E6 EV1 Spindle pitch mm 2 5 4 5 10 20 Repeat accuracy mm 0 02 Moment of inertia lx cm4 107 711 Moment of inertia ly cm4 125 843 Focus mm 33 23 1 Standard grid dimensions 100mm ...

Page 22: ...Weight linear unit kg m 6 2 Weight linear unit and spindle kg m 7 6 Shaft slides Shaft slides 1x WS 5 70 2x WS 5 70 Weight shaft slides kg 0 34 0 68 Traverse path mm Profile length L1 150mm Profile length L1 280mm No load running torques No load torques Ncm Speed 1 min Spindle pitch 2 5 4 5 10 20 500 15 15 16 17 18 1500 19 19 19 20 21 3000 23 24 24 25 26 Bending Fig 8 Deflection data LES 4 ...

Page 23: ...m 25 Nm My dyn 60 Nm 156 Nm Mz dyn 70 Nm 183 Nm Permissible spindle speeds LES 4 5 6 Profile length L mm Spindle pitch p mm 2 5 4 5 10 20 max permissible spindle speed n 1 min max permissible feed speed v mm s 490 4000 167 267 333 667 1333 990 3000 125 200 250 500 1000 1390 1500 63 100 125 250 500 14901 3000 125 200 250 500 1000 1990 1650 69 110 138 275 550 2490 1050 44 70 88 175 350 2990 750 31 5...

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Page 25: ...LES 4 5 6 234xxx xxxx 24 62 Assembly instruction 2 4 1 1 2 Dimension sheet LES 4 Belt drive according to TE2465 ...

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Page 27: ...3 39 cross sectional area cm2 42 49 Temperature range bearing C 0 40 Temperature range operation C 0 60 80 Relative air humidity 90 non condensing Weight linear unit kg m 13 5 Weight linear unit and spindle kg m 14 9 Shaft slides Shaft slides 2x WS 5 70 4x WS 5 70 Weight shaft slide kg 0 68 1 36 Traverse path mm Profile length L1 150mm Profile length L1 280mm No load running torques No load runnin...

Page 28: ...N F2 dyn 2810 N 3746 N Mx stat 317 Nm 423 Nm My stat 127 Nm 367 Nm Mz stat 149 Nm 429 Nm Mx dyn 180 Nm 240 Nm My dyn 72 Nm 208 Nm Mz dyn 84 Nm 243 Nm Permissible spindle speeds LES 4 5 6 Profile length L mm Spindle pitch p mm 2 5 4 5 10 20 max permissible spindle speed n 1 min max permissible feed speed v mm s 490 4000 167 267 333 667 1333 990 3000 125 200 250 500 1000 1390 1500 63 100 125 250 500...

Page 29: ...LES 4 5 6 234xxx xxxx 27 62 Assembly instruction 1990 1650 69 110 138 275 550 2490 1050 44 70 88 175 350 2990 750 31 50 63 125 250 2 4 1 2 1 Dimension sheet LES 5 Preparation for direct drive to TE2480 ...

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Page 31: ...LES 4 5 6 234xxx xxxx 28 62 Assembly instruction 2 4 1 2 2 Dimension sheet LES 5 Integrated belt drive according to TE2478 ...

Page 32: ......

Page 33: ...LES 4 5 6 234xxx xxxx 29 62 Assembly instruction 2 4 1 3 Linear unit LES 6 ...

Page 34: ...tional area cm2 42 49 Temperature range bearing C 0 40 Temperature range operation C 0 60 80 relative air humidity 90 non condensing Weight linear unit kg m 11 4 Weight linear unit and spindle kg m 12 8 Shaft slides Shaft slides 2x WS 5 70 4x WS 5 70 Weight shaft slide kg 0 68 1 36 Traverse path mm Profile length L1 150mm Profile length L1 280mm No load running torques No load running torques Ncm ...

Page 35: ... F2 dyn 2810 N 3746 N Mx stat 159 Nm 212 Nm My stat 127 Nm 367 Nm Mz stat 149 Nm 429 Nm Mx dyn 90 Nm 120 Nm My dyn 72 Nm 208 Nm Mz dyn 84 Nm 243 Nm Permissible spindle speeds LES 4 5 6 Profile length L mm Spindle pitch p mm 2 5 4 5 10 20 max permissible spindle speed n 1 min max permissible feed speed v mm s 490 4000 167 267 333 667 1333 990 3000 125 200 250 500 1000 1390 1500 63 100 125 250 500 1...

Page 36: ... 4 5 6 234xxx xxxx 32 62 Assembly instruction 1990 1650 69 110 138 275 550 2490 1050 44 70 88 175 350 2990 750 31 50 63 125 250 2 4 1 3 1 Dimension sheet LES 6 Preparation direct drive according to TE2481 ...

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Page 38: ...nty KWA in dB dB A Applied measuring method Standard Maximum value of the instantaneous C rated sound pressure at the workstations of the operating personnel dB C The numerical values mentioned are emission and not necessarily safe working levels The factors influencing the actual exposure level of the employees include the characteristics of the work area other noise sources like the number of ma...

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Page 40: ...LES 4 5 6 234xxx xxxx 34 62 Assembly instruction Fig 14 Type plate ...

Page 41: ...rator must instruct the employees before the initial start up of the potential risks remaining risk and measures during the use of this machine so that they can use it This instruction must be given to every employee operating the system or being in the immediate danger zone The operating personnel must have understood the instruction and it must be ensured that it is complied with The knowledge o...

Page 42: ...er geneigt The linear units are an incomplete machine see article 2g of Machinery directive 2006 42 EC An incomplete machine is defined there as follows quote A partly completed machinery means an assembly which is almost a machine but which cannot fulfil a specific function by itself A drive system constitutes a partly completed machinery A partly completed machinery is only intended to be incorp...

Page 43: ...ch the product is used applied must be observed The valid regulations for accident prevention and environmental protection must be observed Persons who assemble operate disassemble or maintain this product must not be under the influence of alcohol other drugs or medicines that influence the ability to react Check the product for obvious damage and only use it in a technically perfect condition Th...

Page 44: ...embly instruction During operation the linear unit must not be covered by supply lines objects or tarpaulins packaging material or fabrics etc as this may cause mechanical damage or heat accumulation and possibly lead to fire NOTE Falling sagging during vertical mounting Non observance of the safety instructions may result in damage to property The ball screws in the linear units are generally not...

Page 45: ... the scope of the intended use of the linear unit adjustment devices and have access to the working area of the linear unit Sicherstellen dass nur vom Betreiber autorisierte Personen Zutritt zum unmittelbare In case of emergency fault or other irregularities shut down the product and secure it against restarting Observe safety functions and equipment and do not put them out of operation 3 3 3 Fire...

Page 46: ...e of the personal protective equipment WARNING Do not wear personal protective equipment If you do not wear the specified personal protective equipment or you use faulty personal protective equipment you may be involved in an occupational accident Always wear the instructed personal protective equipment Immediately exchange damages personal protective equipment ...

Page 47: ...able or place the unit on a pallet to transport it further with a suitable industrial truck The following specifications should be observed Lifting by one person max 20 kg and or max 1000mm length Encompassing the unit with two hands with maximum distance between the right and left hand Lifting by two persons max 40 kg and or max 2000mm length Encompassing the unit with two hands with maximum dist...

Page 48: ...er suitable stable base Select the installation location so that the product cannot fall down by itself or by an impact or pulling on the cable Rack mounting recommended Fig 16 linear unit LES 4 5 6 for rack mounting The shaft mounting profiles have several T slots on the underside to mount thelinear unit to your frame These are used to accommodate threaded rails or sliding nuts accessories Use fa...

Page 49: ...ecessary to clamp the axis system on a correspondingly precise bearing surface or to align it using levelling plates This allows tolerances of a minimum of 0 1mm 1000mm to be achieved Foot mounting Fig 17 linear unit LES 4 5 6 for foot mounting If mounting the linear unit from below is not possible or too complex it is also possible to mount the linear unit from above using special mounting strips...

Page 50: ...aces are sufficiently clean and level Clamping of the guide carriages leads to reduced performance unclean running increased running noise and premature wear Slide plate mounting Fig 19 linear unit LES 4 5 6 for slide plate mounting Carriage plates accessories offers another possibility for fastening transport loads These are made of steel grounded and have an M6 fastening thread The carriage plat...

Page 51: ...is again carried out with socket head screws M6 and pins End countersinks for socket head screws M6 enable the adaptation of the linear unit on the frame Mounting of optional motor modules Direct drive modules Fig 21 Mounting direct drive module The mounting of the direct drive module to the linear units is shown in the above figure It must be ensured that the parts to be connected are free of bur...

Page 52: ... as the belt can be damaged often invisibly The pretension of the belt depends on the power to be transmitted and the drive characteristics However due to the positive power transmission of the timing belt only a low pretension is required We recommend the use of eccentric tension rollers to set the pretension or to correct tolerances Information Too much pre tension causes higher running noise pr...

Page 53: ...LES 4 5 6 234xxx xxxx 47 62 Assembly instruction Incorrect installation including loading of the axis system cabling or commissioning increases the risk ...

Page 54: ...e can be mounted either directly via a coupling spacer and adapter flange in extension of the ball screw spindle or laterally or integrated by means of a toothed belt step Version Direct drive possible for LES 4 LES 5 LES 6 Version Belt drive lateral right possible for LES 4 LES 6 Version Belt drive integrated possible for LES 5 Direct drive modules Motor module 1 Direct drive LES 4 5 6 Item No St...

Page 55: ...10V 396440 0070 135 7 EC servo motor EC 60 TM 400W 310V with brake 396440 0270 178 5 Motor module 2 Direct drive LES 4 5 6 Item No L H H1 B B1 EC servo motor EC 80 TM 750W 310V 396421 0060 143 85 139 5 80 80 EC servo motor EC 80 TM 750W 310V with brake 396421 0260 191 85 139 5 80 80 Stepper motor MS 300 HT 396082 0060 63 91 145 5 90 86 Stepper motor MS 300 HT with brake 396082 0260 101 91 145 5 90...

Page 56: ... in mm Stepper motor MS 200 HT 2 396058 0060 177 105 Stepper motor MS 200 HT 2 wiith brake 396058 0260 227 155 EC servo motor EC 60 TM 200W 48V 396421 2060 200 217 EC servo motor EC 60 TM 200W 48V with brake 396421 2260 200 217 EC servo motor EC 60 TM 200W 310V 396421 2070 200 217 EC servo motor EC 60 TM 200W 310V with brake 396421 2270 200 217 EC servo motor EC 60 TM 400W 48V 396440 2080 200 217 ...

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Page 58: ...g is used to balance the weight of vertical linear units The gas pressure spring mounting kit can be retrofitted as an accessory The force of the gas spring is constant over its entire stroke Two sizes with different stroke and spring force are available Fig 24 LES with gas pressure spring Information Observe the maximum permissible speed of the gas spring as safe guidance cannot be guaranteed if ...

Page 59: ...ide nut 5 and cap screws M6x25 6 from below into the lateral groove and fix it only slightly 3 Move the connecting plate 4 all the way down and fasten the mounting block 2 to it with the M6x22 pan head screw 8 The cap screw M6x30 7 goes through the connection plate 4 and thus allows the entire linear unit to be disassembled without removing the gas spring mounting kit 4 Insert the gas spring 3 loo...

Page 60: ...0 60 3 LES4 5 6 4 Coupling for transmission shaft Ø 25 mm 5 Transmission shaft Ø 25 mm 6 Pedestal bearing recommended from a transmission shaft of 1500 mm Item No Lieferumfang 216150 0001 with H construction on LES4 5 6 Mounting 0 2x angular transmission 2x split coupling housing with WK 40 60 2x coupling for transmission shaft 216451 0001 with H construction on LES4 5 6 Mounting 90 2x angular tra...

Page 61: ...guide rails must be lubricated NOTE Please observe the following instructions before starting any maintenance work Non observance of the safety instructions will result in serious injury or death Only carry out maintenance work when the machine is at a standstill Let heated areas cool down first During repair and maintenance work on the electrical installation disconnect the power supply e g contr...

Page 62: ...rmany AG should be used Oil lubrication is possible and reduces heating at higher spindle speeds but the mounting position must be observed and the lubrication intervals are shortened every 40 to 60 operating hours The required grease can be ordered under the following part numbers Item no 299031 grease cartridge Part No 931170 Grease gun Grease characteristics enormous reduction in wear significa...

Page 63: ...crew 2 3 strokes are sufficient 4 Push the cover caps back in The ball screw nuts of the linear unit are lubricated 7 3 Maintenance plan Maintenance interval Activity to be performed on request Cleaning the linear unit 300 700 Operating hours Relubrication guide carriage and ball screw nut with special grease from isel Germany AG monthly Visual inspection of linear guide rail wear Visual inspectio...

Page 64: ...nt See chapter _RS Fault Problem Error Possible cause Solution see also chapter Increased running noises Pollution Missing lubricant film Cleaning the linear unit Reduce relubrication interval Sluggishness Pollution Bracing Cleaning the linear unit Ausrichtung Justage Increased wear abrasion Too high load Missing lubricant film Reduce load Reduce maintenance interval Increased play on guide carria...

Page 65: ...nition of the the dismantling of the machine for the implementation on another positioning location or for scrapping The electrical and electronic components belonging to the machine as well as the operating fluids in the machine for the production of operational readiness are to be disposed exclusively in a professional way according to the valid jurisprudence of the operating country A disposal ...

Page 66: ... 5xxx Ball screw spindle Ø 16 1 6131xx 00xx Ball screw nut Ø 16 1 623072 0014 Shaft slide WS 5 for ball screw nut 1 623072 0013 Shaft slide WS 5 without ball screw nut 1 623065 6913 Bearing flange counter bearing side incl deep groove ball bearing 1 623065 0102 Flange for belt drive 1 613502 Wiper ball screw nut 2 630900 Sealing lip 1 397030 1012 Limit position switch L 400 1 3970xx xxxx Limit pos...

Page 67: ...imit position switch L xxxx 1 616503 0280 Timing belt 16AT5 280 1 616002 Toothed belt wheel Z25 AT5 1 611999 2000 Spindle support from L 1490 mm Table 5 Spare parts LES 4 5 6 Belt drive Spare parts LES4 5 6 Quantity Item No Designation 1 623065 0001 Locking nut for ball screw nut Ø 16 1 21113x 5xxx Ball screw spindle Ø 16 1 6131xx 0001 Ball screw nut Ø 16 1 623072 0014 Shaft slide WS 5 for ball sc...

Page 68: ...e counter bearing side incl deep groove ball bearing 1 623065 0102 Flange for belt drive 1 613502 Wiper ball screw nut 2 630900 Sealing lip 1 397030 1012 Limit position switch L 400 1 3970xx 1012 Limit position switch L xxxx 1 616503 0280 Timing belt 16AT5 280 1 616002 Toothed belt wheel Z25 AT5 1 611999 2000 Spindle support from L 1490 mm Table 7 Spare parts LES 4 5 6 Belt drive ...

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