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Cutting Depths   

• Wood up to a maximum depth of 1-1/10 in. 
• Mild steel pipe or sheets with a maximum wall or sheet thickness of 0.08 in. When cutting these 
materials, the wax lubricating sticks must be used. 
• Copper, stainless steel, aluminum, cast iron pipe, or sheets with a maximum thickness of 0.12 in. 
When cutting these materials, the wax lubricating sticks must be used. 
• Plastic pipe or sheets with a wall or sheet thickness of 0.12 in.   
 
 

CAUTION:

 THE SAW MUST NOT BE USED TO CUT MASONRY, CONCRETE OR 

BRICK MATERIAL UNLESS FITTED WITH APPROPRIATE MASONRY CUTTING BLADES.

 

 
 

MAINTENANCE 

 

Maintain your Twin Cutter. 

It is recommended that the general condition of any Twin Cutter be 

examined before it is used. Keep your Twin Cutter in good repair by adopting a program of 
conscientious repair and maintenance. Have necessary repairs made by qualified service 
personnel. 

 
• Keep the vents of the saw clean at all times. If possible, prevent foreign matter from entering the 
vents. 
• After each use, blow air through the saw housing and guard, to ensure it is free from all dust 
particles which may build up. Build up of dust particles may cause the saw to overheat and fail. 
• If the enclosure of the saw requires cleaning, do not use solvents but a moist soft cloth only. Never 
let any liquid get inside the saw; never immerse any part of the saw into a liquid. 
 
 
 
 

Carbon Brushes 

When the carbon brushes wear out, the saw will spark and/or stop. 
Discontinue use as soon as this happens. They should be replaced prior 
to recommencing use of the saw. Carbon brushes are a wearing 
component of the saw therefore not covered under warranty. Continuing 
to use the saw when carbon brushes need to be replaced may cause 
permanent damage to the saw. Carbon brushes will wear out after many 
uses. When the carbon brushes need to be replaced, take the saw to an 

electrician or a power tool repairer for a quick and low cost replacement. Always replace both 
carbon brushes at the same time. 
 

Sparking visible through the housing air vents 

Summary of Contents for 45994

Page 1: ...MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious person...

Page 2: ...E Thanks to the revolutionary counter rotating twin blade technology it is now possible to cold clean cut metal wood and plastic without any pesky blade changes The twin blade design also allows you t...

Page 3: ...utter until they have read this manual and have developed a thorough understanding of how the Twin Cutter works WARNING The warnings cautions and instructions discussed in this instruction manual cann...

Page 4: ...e the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock...

Page 5: ...ing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow pe...

Page 6: ...arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control h Never use damaged or incorrect blade washers or bolt The blade washers and bolt...

Page 7: ...when sawing into existing walls or other blind areas The protruding blade may cut objects that can cause kickback INSTRUCTIONS FOR SAWS WITH INNER PENDULUM GUARDS Lower guard function a Check lower gu...

Page 8: ...efore using the Twin Cutter Broken parts will affect the Twin Cutter operation Replace or repair damaged or worn parts immediately Store idle Twin Cutter When Twin Cutter is not in use store it in a s...

Page 9: ...1 SIDE HANDLE Side Handle 1 Attach the side handle to the twin cut saw Preparing your workpiece 1 Securely clamp the workpiece 2 Mark your cutting line NOTE The kerf width of cut is 0 18 in Allow for...

Page 10: ...e 2 MAXIMUM CUTTING CAPACITIES WARNING Always ensure that the lower guard is releasing freely and is fully closed before commencing work If it is binding or sticking do not proceed and contact the dis...

Page 11: ...ON WHEN YOU RELEASE THE ON OFF SWITCH ALLOW THE BLADES TO COME TO A COMPLETE STOP 2 Hold the saw so that the blades are perpendicular to the workpiece 3 Tilt the saw upwards so that it is angled at ap...

Page 12: ...tainless steel sheet and cast iron up to 3mm thick PLUNGE CUTTING 1 Raise the lower guard and keep it raised with the thumb of your left hand while gripping the side handle 1 Fully insert the wax stic...

Page 13: ...ades to cool 2 Rotate the blades independently until the holes in both blades are aligned 3 Place the lock pin attached to the wrench through the holes to lock the blades 4 Unscrew the lock nut and re...

Page 14: ...4 Turn the blades so that the holes are aligned 5 Place the lock pin through the holes to hold the blades Tighten the lock nut 6 Turn the blades by hand to check that they easily turn in opposite dir...

Page 15: ...s are at right angles to the workpiece and the saw is inclined at an angle of approximately 30 Always keep your body positioned behind the blades and to one side not directly behind the blades Never f...

Page 16: ...t all times If possible prevent foreign matter from entering the vents After each use blow air through the saw housing and guard to ensure it is free from all dust particles which may build up Build u...

Page 17: ...crease cutting speed action Broken or missing teeth Replace blade Blunt teeth Replace blade Deformed or cracked blades Replace blade Too much pressure applied when cutting Reduce pressure Insufficient...

Page 18: ...Page of 20 18 DIAGRAM AND PARTS LIST...

Page 19: ...Housing 1 11 Spring Washer 5 2 45 Name Plate 1 12 Plate 5 1 46 Brush Holder 2 13 Arbor Nut 1 47 Carbon Brush 2 14 Circlip for Hole 21 1 48 Brush Cap 2 15 Ball Bearing 61801 2RS 1 49 Plate for Inner Wi...

Page 20: ...lica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To...

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