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Ironman4x4 Monster Winch, User Manual

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Ironman4x4 Monster Winch User Manual Download Page 1

USE

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IMPORTANT:

  Please read all safety warnings and precautions before installing 

and using the Ironman 4x4 Monster Winch. If you have any questions please 
contact our customer service department listed on the back of the user guide.

Sales & service world wide

www.ironman4x4.com

Summary of Contents for Monster Winch

Page 1: ...fety warnings and precautions before installing and using the Ironman 4x4 Monster Winch If you have any questions please contact our customer service department listed on the back of the user guide Sales service world wide www ironman4x4 com ...

Page 2: ...l onlookers should be kept well away from work area OPERATION Never allow persons unfamiliar with this product to operate it Your winch is not designed or intended to be used for over head lifting or hoisting operations Never use your winch for lifting or moving people Never use your winch while under the influence of alcohol or drugs Never allow your winch to be operated by any person under the a...

Page 3: ...the cable as powering the cable out can build up heat in the internal brake of the winch unnecessarily Your winch can either be operated using the plug in hand controller or the cordless function A button is located on the side of the hand controller to switch operation between cordless and plug in function Cordless For cordless operation the wireless activator must be connected to the socket on t...

Page 4: ...e off the drum down to the last 5 wraps of the drum 2 Turn the clutch handle on the winch gearbox to the disengage position and pull the cable out to the last 5 wraps on the drum Never unwind the cable to less than 5 wraps on the drum Although the end of the cable is attached to the drum with a lug it is not designed to hold any load and will tear off the end of the cable or may damage the cable l...

Page 5: ...ed to perform a double or even triple line pull This is covered on Page 12 of this manual Before winching always ensure your winch is mounted securely and check the condition of the winch rope cable and hook If your rope cable is damaged kinked or frayed replace it immediately Finding A Suitable Anchor Point When choosing an anchor point it is crucial that it will be strong enough to hold while wi...

Page 6: ...d always be in the drivers seat It is important that all people around you know that you are winching and that clear communication is kept with the person in the vehicle Start the vehicles engine and release the vehicles hand brake Begin winching using the hand controller The vehicle can be driven slowly to assists the winch If the winch stalls release the switch on the hand controller as this wil...

Page 7: ...ances extra pulling power will be required to recover a vehicle If your winch stalls under load it can quickly build up excessive heat in the motor which can cause serious damage Using a snatch block can halve the effort required by your winch by increasing its mechanical advantage A snatch block can also be used to change the pulling direction Winching should always be done in a straight line fro...

Page 8: ...on your next adventure unleash the Monster ...

Page 9: ...the drum support bush remains in the end of the drum support housing with the locating tang in the correct position 4 Undo and remove 10 Allen head bolts that hold the gearbox housing to the drum support housing and rotate the drum support housing to the desired location Make sure the gearbox gasket does not tear 5 Re install 10 bolts and tighten firmly NOTE Take care not to over tighten 2 Undo an...

Page 10: ...le to negative terminal on main battery 14 Find a convenient location in the engine bay as high as possible to mount remote motor breather Connect hose to barb fitting on side of winch motor Cable tie hose away from sharp or moving objects 10 Place control box on top of centre pan of bull bar as shown Mark position of the four mounting bolts Drill four holes to 6 5mm Rust proof and de burr and att...

Page 11: ...s in good working order if it is required for vehicle recovery 2 The condition of the wire cable or synthetic rope should be checked on a regular basis or before and after each winching operation If damage is present such as kinks or fraying it should be replaced with another rope or cable rated and specified for your winch 3 No lubrication should normally be required for the life of your winch bu...

Page 12: ... 5KW Series Wound Hand Control Wireless Remote Range 30 5m 100ft Lead Remote 3 6m 12ft Lead Gear Train 3 Stage Planetary Gear Reduction Ratio 265 1 Brake Automatic Cam lock In Drum Cable 28m of 9 5mm Diameter 94ft of 3 8 Diameter Battery 650CCA minimum for winching Weight N W 54kg 119lbs OVERALL DIMENSIONS 562mm L x 215mm H x 156mm W OVERALL DIMENSIONS 562mm L x 215mm H x 156mm W OVERALL DIMENSION...

Page 13: ...lock A snatch block is a valuable addition to your vehicle recovery winch It allows you to maximise the pulling power of your winch and allows the winching angle to be changed if a suitable anchor point can t be found in a straight line in front of the vehicle Recovery Hook This is a universal heavy duty recovery hook can be mounted to a suitable point on a vehicles chassis for vehicle recovery It...

Page 14: ... used for vehicle to vehicle recovery without winching The kit includes 9m x 8000kg snatch strap 2 x 4 7t bow shackles 4 7t recovery hitch Heavy duty winching gloves Speedy Deflator In some cases a vehicle can be driven out of boggy or soft terrain without having to winch by simply letting the tyres down to a lower pressure This can be done quickly and easily with an Ironman speedy deflator Winchi...

Page 15: ... Winch has been wired incorrectly Check all connections on motor as per wiring diagram in installation pages of this manual PROBLEM POSSIBLE CAUSE SOLUTION Winch will only work in one direction Winch has been wired incorrectly Check all connections on motor as per wiring diagram in installation pages of this manual Brake will not hold on hills Cable spooled on in the wrong direction on drum Make s...

Page 16: ...if the winch has been damaged due to accident misuse abuse misapplication overloading collision modification improper installation or lack of or improper servicing Industrial or commercial use lifting or hoisting with winch will also void the warranty THE WARRANTY SET FORTH ABOVE IS THE ONLY WARRANTY THERE ARE NO OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OR MERCHANT ABILITY ...

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