Ironman4x4 BBC045 Installation Manual Download Page 1

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BBT045/ BBC045/ BBCD045

NW PAJERO

(2011 - )

INSTALLATION

GUIDE

•

Ironman 4x4 BBT/ BBC/ BBCD045 Bull Bars

fit to a NW Pajero.

•

It will take about 3 hours to install.

IMPORTANT:

Bull Bar installations should only be done by a qualified

person and it is the responsibility of this person to ensure correct fitment.

NOTE: This product has been tested for air bag compatibility

and therefore the mounting system MUST NOT be modified

Summary of Contents for BBC045

Page 1: ...W Pajero It will take about 3 hours to install IMPORTANT Bull Bar installations should only be done by a qualified person and it is the responsibility of this person to ensure correct fitment NOTE This product has been tested for air bag compatibility and therefore the mounting system MUST NOT be modified ...

Page 2: ...nd grill and radiator protection plate and store in a safe place for later re fitment 3 Locate and cutout cutting template at the end of this Instruction Guide 4 Mask outer ends of bumper bar and place cutting template in position as shown 5 Mark cut line and repeat for other side 6 Carefully unclip flares from bumber ...

Page 3: ... from the lines previously marked above the foglight openings and below the original numberplate mounting Only make cut after removing bumper bar 9 Cut bumper bar to remove lower section 10 If winch is being installed remove section of bumper bracket as marked in photo ...

Page 4: ...hten 12 Using strengthening brackets as a guide drill through sub frame and secure in place using long bolts washers and nuts provided and tighten all mounting hardware 13 Re fit top section of bumper bar and cut flares as shown Install pinchweld If winch is being installed refer to winch installation instructions Pages 6 7 ...

Page 5: ...r and chassis bracket and secure with bolts washers and nuts provided 18 Connect park lights indicators and fog lights as per wiring diagrams at the back of fitting instruction manual 15 Fit bull bar to chassis brackets using M12 bolts flat washers spring washers and nuts provided 14 Unwrap bull bar Check over riders and light assemblies are tight in bull bar before installation ...

Page 6: ...e 6 of 11 20 Trim guard liners and secure to radiator support panel with bolts and washers as shown 19 Fit protection plates underneath the bull bar using M8 bolts spring washers and flat washers provided ...

Page 7: ...airlead to recess in front of bull bar using bolts washers and nuts provided 4 Fit bull bar to vehicle referring to steps 12 17 of bull bar fitting instructions 5 Mount control box in desired location Winch Installation 1 Before winch can be installed a section of the bumper bar will need to be removed To do this place winch on mounting cradle and mark bumper bar as shown ...

Page 9: ...Blue Relay Connector Ground Fuse Red 30 85 86 87 87a Red Lamp Black Lamp Battery Ground Ground White Switch SPST Park Light Indicator Ground Ground Indicator Circuit Park Light Circuit Black Yellow White Black PARK LIGHT INDICATOR FOG LIGHTS ...

Page 10: ...PAGE 1 2 NW PAJERO 2011 BBT045 BBC045 BBCD045 BULL BAR TEMPLATE 0 10 20 30 40 50 60 70 80 90 100 MM HEADL FLARE FLARE ...

Page 11: ...NW PAJERO 2011 BBT045 BBC045 BBCD045 BULL BAR TEMPLATE PAGE 2 2 0 10 20 30 40 50 60 70 80 90 100 MM ADLIGHT HEADLIGHT ...