IRIS S550B Operation And Application Manual Download Page 5

IRIS S55XX SERIES VIEWING HEADS APPLICATION MANUAL

PAGE 5

The diagram in Figure 1 shows the wiring of the view-

ing head connector to the signal processor using the 

recommended IRIS type C328 cable. This cable has a 

UL ITC rating and can be used in the US in hazardous 

locations. Note that the flame signal wire is shielded, 

and that the shield is terminated at both ends.
The  shield  is  used  as  the  signal  ground  wire  which 

goes to terminal SIG GND on the signal processor, 

and  to  pin  3  on  the  viewing  head  plug.  The  shield 

must be a braided type for this application in order to 

maintain an electrical path. For this reason, a foil type 

shield should not be used. This signal ground shield  

is also the self-checking or shutter drive circuit return 

path. It is recommended that the IRIS C328 cable be 

used for all applications. 
Connection of the IRIS type C328 cable to the view-

ing head plug is shown on the following page in 

FIG-

URE  2,  CONNECTOR  WIRING

,  and  should  be 

done as follows:
Remove  the  cable  entry  nut  from  the  plug  housing. 

Remove the rubber grommet and flat sealing washer. 

With  a  pair  of  long-nosed  pliers  remove  the  center 

ring only of the rubber grommet.

1.  Strip 2 inches of the cable outer cover from the 

cable  removing  any  cellophane  wrap  or  filler 

material. Strip the insulation from the shielded 

wire (if insulated over shield) a full 2 inches to 

expose the shield.

2.  Slide the shield back until a bulge develops close 

to where the wire exits the cable outer covering.

3.  Carefully spread a few strands of the shield at 

the bulge (making sure not to break any strands) 

to  create  an  opening  and  pull  the  wire  out  of 

shield through opening.

4.  Carefully  return  shield  to  original  shape  and 

length  by  pulling  gently,  then  cover  the  shield 

with heat shrink tubing to insulate it.

5.  Slide the nut (with threads toward the cable end), 

the washer and the grommet approximately six 

inches onto the cable.

6.  Slip the cable through the bottom opening of the 

connector making sure that the cable outer jacket 

is secure under the cable clamp and tighten the 

two screws on the cable clamp.

7.  Reassemble the grommet, flat washer, and cable 

entry nut and tighten.

8.  Strip each wire 3/8” as shown in the assembly 

drawing figure 2 on the following page.

9.  Proceed to wire the connector as follows: (Refer 

to the wiring diagram figure 1 for terminal loca-

tions.)

Connect the viewing head signal wire (the shield-

ed wire) WHT to terminal No. 1 by inserting 

into opening and then tightening the retaining 

screw. 

Connect the self-checking signal wire BLK to 

terminal No. 2.

Connect the signal ground shield from WHT wire 

with shrink tubing to terminal No. 3.

Connect the + 24VDC power wire RED to termi-

nal No. 4.

Connect the power ground wire GRN to terminal 

No. 5. 

Assemble the back of the plug and insert the 

jackscrew through plug assembly.

The cable at the signal processor end should be prepared 

in a similar way to the plug end, particularly the shield 

from the WHT wire. Follow the wiring connections as 

shown in the wiring diagram figure 1, making sure that 

the shield does not touch the other  adjacent terminals.

VIEWING HEAD INSTALLATION

Before  beginning  the  actual  installation,  determine 

the best location for mounting the viewing head based 

upon the following factors:

PRESSURE:

 The viewing head lens will with-

stand 5 psi. If the lens assembly is exposed to 

greater than 5 psi through the sight pipe, then 

an isolation unit must be used. An IRIS isola-

tion unit with purge air entrance model ISO/

Unit is available as an accessory.

TEMPERATURE:

 The viewing head will with-

stand an ambient temperature to 80° C (176° 

F). However, 

the case temperature of the 

housing must not exceed 60° C (140° F)

.  

Summary of Contents for S550B

Page 1: ...FLAME MONITORING SYSTEM MODELS S550B S552B and S556B VIEWING HEADS OPERATION AND APPLICATION MANUAL WORLD LEADER IN FLAME MONITORING ...

Page 2: ...NGS 10 ASSIGNING SETTINGS TO CHANNELS AAND B 10 USING TWO VIEWING HEADS ON THE P520 P522 10 BEFORE MAKING ADJUSTMENTS 10 CALIBRATING THE S550B 10 EXAMINING THE RESULTS OF GAIN SETTINGS FROM CALIBRATION 11 CHECKING OR CHANGING UV GAIN 11 CHECKING OR CHANGING THE IR FILTER 12 CHECKING OR CHANGING IR GAIN 12 MANUAL SETUP OF THE S550B 12 RETURN TO DEFAULT SETTINGS 13 CONTACT INFORMATION 13 FIGURE 3 VI...

Page 3: ...rt from zero causing the flame relay to de energize In some applications an orifice disk may be required to discriminate between background radiation and main flame See ORIFICING on page 9 SIGNAL PROCESSOR COMPATIBILITY Viewing heads described in this manual are compat ible with currently manufactured P520 P522 DC and P522 AC signal processors Some earlier manufac tured P522 units may require an upgr...

Page 4: ...ted to the features of the attached viewing head in this case the S552B These features are further illustrated in FIGURE 9 S552B PROGRAMMING FLOW CHART MODEL S556B GENERAL DESCRIPTION The S556B viewing head is designed for UV sensing only It is basically an S550B without the IR capabil ity The Signal Processor detects and identifies the viewing head model to which it is connected in this case the m...

Page 5: ...ver the shield with heat shrink tubing to insulate it 5 Slide the nut with threads toward the cable end the washer and the grommet approximately six inches onto the cable 6 Slip the cable through the bottom opening of the connector making sure that the cable outer jacket is secure under the cable clamp and tighten the two screws on the cable clamp 7 Reassemble the grommet flat washer and cable entr...

Page 6: ... COLOR WHITE 36 AWG BRAIDED SHIELD 90 COVERAGE WITH 012 THK JACKET COLOR BLACK CABLED POLYPROPYLENE FILLERS FOR ROUNDNESS JACKET CROSSED LINKED POLYETHYLENE STRIP 3 8 TYPICAL GROMMET FLAT WASHER CABLE ENTRY NUT SHIELD CABLE PREPARATION 1 3 4 TYP CABLE CABLE CLAMP CONNECTOR WITH REAR COVER REMOVED INSULATE SHIELD WITH SHRINK TUBING LEAVING 3 8 STICKING OUT CONNECTOR JACKSCREW FINAL ASSEMBLY CABLE I...

Page 7: ...ded A continuous flow of air must be maintained in order to keep the viewing cool and the sight pipe clean At least three CFM at approximately eight inches of water column above windbox pressure is recommended for each viewing head The air supply must be clean free of oils and water and preferably cool VIEWING HEAD SIGHTING The sighting of the viewing head should be parallel to the center line of t...

Page 8: ...ope begins and where the turbulent air enters this flame This spot can be chosen by examining the drawings of the burner but it is better to do this empirically by using a swivel mount on the viewing head UV DETECTOR The UV Photo Detector in the S550B and S556B view ing heads have a spectral response of 190 215nm The output of the detector is a pulse stream of randomly spaced pulses whose average r...

Page 9: ... gas flames Orificing may help improve the discrimination char acteristics for the UV detector as well as the IR The UV detector is not likely to saturate however orific ing will usually improve the discrimination ratio for large size burners An orifice disc is simply a metal disc with a circular hole in the center which is placed directly in front of the lens Four orifice discs are available with cent...

Page 10: ...the P520 and P522 The same proce dure applies to manually changing viewing head settings when the desired channel is not selected press the push button for the desired channel and then proceed During the process of examining or changing the S550B settings with the Channel A and B NO and YES push buttons the red LED for the channel which the changes apply to will be blinking A visual check should b...

Page 11: ...gain for the selected sensor this takes a few seconds If this adjustment is successful the display will show and the P520 P522 will return to normal operation displaying a reading of 1100 to 1300 However if the signal input is too low the P520 P522 will display 2 Lo Press the RESET but ton to return to the previous settings If the signal level is too high the display will show OriF See the section...

Page 12: ...9 is a 99 50 increase in gain But the most significant digit is nonlinear with each step change in the most significant digit the gain doubles For example a setting of 250 has twice the gain as a setting of 150 Now it is possible to see why as the gain is increased from 150 to 199 the next step is to 250 an increase from 150 to 199 is an increase of 99 50 which is a gain increase of almost 2 but the...

Page 13: ...V sensor is not likely to saturate but if the flame signal readings are very high on low gain settings then an orifice should be used See the section ORIFICING on page 9 7 Set or at least check the Flame ON and Flame OFF set points If they are still at the factory de fault values Flame ON at 800 and Flame OFF at 600 they may be satisfactory as they are If the Flame ON reading is less than 1200 the F...

Page 14: ...JB Systems Delta BC Canada o o 800 667 IRIS Clearwater FL 727 545 3900 DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS WARNING EXPLOSION HAZARD SN 0B10001 Ja 09 10 11 Fe Mr Ap My Je Jy Au Se Oc No De 06 07 08 8 61 3 51 4 50 1 98 1 2 NPT FEMALE PIPE THREAD PURGE AIR 1 NPT FEMALE PIPE THREAD 208 7mm 114 3mm 89 2mm 2 03 51 45mm 2 03 51 45mm 4 05 102 9mm 1 NPT F PIPE T...

Page 15: ...POSITION PARALLEL SIGHTING BURNER NOZZLE CENTERLINE DETECTOR IN POOR SIGHTING POSITION LOW FREQUENCY FLICKER ZONE HIGH FREQUENCY FLICKER ZONE UV VIEWING HEAD SIGHTED ON UV ZONE BURNER NOZZLE CENTERLINE UV RADIATION ZONE FIGURE 4 IR VIEWING HEAD LOCATION FIGURE 5 UV VIEWING HEAD LOCATION ...

Page 16: ...ZLE NO 2 HIGH FREQUENCY IR ZONE LOW FREQUENCY ZONE LESS THAN 36Hz HIGH FREQUENCY IR ZONE 2 NPT NIPPLE TOE IRIS M 701 2 SWIVEL MOUNT IRIS R 518 12 1 NIPPLE IRIS VIEWING HEAD 1 2 NPT PURGE CONNECTION BURNER FRONT PLATE BURNER NOZZLE CENTERLINE QUICK DISCONNECT CABLE CONNECTION SUPPLIED FIGURE 6 SIGHTING OPPOSED FIRED BURNERS FIGURE 7 VIEWING HEAD MOUNTING ...

Page 17: ... OPERATION N FLOWCHART FOR S550 S550B PROGRAMMING Y N DISCARD CHANGES NORMAL OPERATION Y Keep new filter selection ArFN Adjust IR filter 1 8 Y Keep new UV Gain ANNN Adjust IR gain 0 699 N DISCARD CHANGES Y Y N DISCARD CHANGES Y Keep new IR Gain N Y Set Default Values AdJ Adjust Viewing Head Settings dEF Reset to Factory Default CALr Auto adjust IR gain FIGURE 8 S550B PROGRAMMING FLOWCHART FLOWCHAR...

Page 18: ...N FLOWCHART FOR S552B PROGRAMMING NORMAL OPERATION Y Keep new filter selection ArFN Adjust IR filter 1 8 ANNN Adjust IR gain 0 699 N DISCARD CHANGES Y Y N DISCARD CHANGES Y Keep new IR Gain N Y Set Default Values AdJ Adjust Viewing Head Settings dEF Reset to Factory Default CALr Auto adjust IR gain FIGURE 9 S552B PROGRAMMING FLOWCHART FLOWCHART FOR S552B PROGRAMMING ...

Page 19: ... UV gain NORMAL OPERATION Calibrate UV Y Y AuNN Adjust UV gain 0 99 Y NORMAL OPERATION FLOWCHART FOR S556B PROGRAMMING Y N DISCARD CHANGES NORMAL OPERATION Y Keep new UV Gain N Y Set Default Values AdJ Adjust Viewing Head Settings dEF Reset to Factory Default N FIGURE 10 S556B PROGRAMMING FLOWCHART FLOWCHART FOR S556B PROGRAMMING ...

Page 20: ...ng Viewing Head Housing NEMA TYPE 4 Ambient Temperature 40 F to 122 F 40 C to 50 C Case Temperature 40 F to 140 F 40 C to 60 C With S580 Fiber Optics 65 F to 572 F 54 C to 300 C OPTICAL Angle of View IR 1 0 UV 3 0 CABLE Signal Processor to 4 conductor 16AWG or 18AWG Viewing Head One wire shielded with braided shield for flame signal such as IRIS Part Number C328 ...

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