iQe Internal 15/26 Installation, Servicing And User Instructions Manual Download Page 11

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4 - GENERAL BOILER INFORMATION

iQE 

G-system ...... Standard external high level/

vertical flue starter kit (room sealed) - 
components available:

External high level/vertical flue starter kit 
short (room sealed)
Extensions 150 mm, 250 mm, 450 mm, 950 
mm, adjustable 195 to 270 mm and 45° elbow
High level terminal
Vertical terminal

iQE 

W-system ...... High level and vertical concentric

balanced flue kit - components available:

Extensions 225 mm, 450 mm, 950 mm, 
adjustable 275 to 450 mm and 45° elbow
Vertical concentric balanced flue kit
Extensions 225 mm, 450 mm, 950 mm, 
adjustable 275 to 450 mm and 45° elbow

iQE 

R-system (15/26 only) ..... A flexible

vertical balanced flue system designed to be 
fitted inside an existing masonry chimney.

Flue extensions and 45° elbows from the 
iQE W- system may be used to extend the 
flue system between the boiler and the 
flexible section of the system.

All  burners  are  pre-set  for  use  with  kerosene  and 
are  supplied  ready  to  connect  to  a  single  pipe  fuel 
supply  system with a loose flexible fuel line and male 
adaptor supplied with the boiler.

If  required,  an  additional  flexible  fuel  line 
(600

mm) and BSP male adaptor (1/4" x 3/8")are 

available to purchase from iQE.

 

The temperature of the water leaving the boiler 
to heat the radiators and hot water cylinder is 
User adjustable.

The  boiler  is  fitted  with  an  overheat  thermostat 
(which  allows it to be used on a sealed central heating 
system) which will automatically switch off the boiler 
if the heat exchanger exceeds a pre-set temperature 
of 111° C ± 3° C.

The control panel is fitted with an ON/OFF 
switch, boiler thermostat control knob and the 
manual reset button for the overheat 
thermostat.

4.2

 

Boiler components

The  iQE Horizon Internal  range  of  automatic 
pressure  jet  oil boilers have been designed for use 
with a fully pumped central heating system with 
indirect domestic hot water cylinder. They are not 
suitable for use with either a direct cylinder or a 
'primatic' cylinder or gravity hot water.
The boilers are suitable for use on open vented or 
sealed central heating systems. System models are 
supplied with the necessary components factory 
fitted. See Section 4.13.
All models are supplied with the control panel and 
burner factory fitted.
The boilers can be connected to either a conventional 
flue system or a balanced flue system, as required.

For Conventional flue applications where a 
chimney is to be lined - iQE recommends the use 
of the O-system, specifically designed for the 
Internal range of iQE Horizon oil boilers. Refer to 
Section 4.7 for further details.

Where a rigid conventional flue - either internal or 
external - is required, iQE recommends the use of 
the G and O flue system components. As no flue 
adaptor is supplied with the boiler it will be 
necessary to purchase the iQE Horizon adaptor 
kit in order to correctly connect the G and O 
system flue components to the boiler.

Flue adaptor kit - Ref. iQE CF15/35 - is used for all 
iQE models from 15 to 35 kW as they all can use the 
100 mm G and O system components to 
construct a flue of maximum vertical height 8 
metres.

Important: The flue system materials and 
construction MUST be  suitable  for  use  with  oil-
fired  condensing boilers. Failure to fit a suitable 
conventional flue may invalidate the warranty on 
the boiler.

Fitting instructions for the Low level concentric, High 
level and Vertical balanced flue kits are supplied 
with the kits. Where a balanced flue system is 
required, the following flue  kits  are  available 
from  iQE,
Refer to Section 4.8 for further details.

iQE 

Y-system ..... Standard low level concentric

balanced flue - components available:

Low level concentric balanced flue short 
Extensions 225 mm, 450 mm and 675 mm 
90° extension elbow
45° extension elbow
45° elbow

iQE Horizon Internal Oil Boiler

4.1

 

Boiler description

Summary of Contents for Internal 15/26

Page 1: ...Installation Servicing User Instructions Oil Fired Condensing Boiler 15 26 Internal and 26 35 Internal iQE Doc Hor15 35 01 V1 3 October 2013...

Page 2: ...qualified engineer and the work registered with OFTEC Register within 30 days of completion You will then receive notification to prove that this has been done Your installer is also required to comp...

Page 3: ...10 Wiring diagrams 42 11 Fault finding 43 12 Boiler spares 45 13 Burner spares 46 14 Health and safety information 47 15 EC declaration of conformity 48 Date Commissioningengineer Tel No Boiler model...

Page 4: ...al of 20 C between the flow and return is maintained The use of modulating circulating pumps now widely available and effective control systems should be considered The iQE Internal boiler will howeve...

Page 5: ...electricity supply to the boiler is off The boiler On Off switch is set to OFF The room thermostat if fitted is at the desired setting The boiler thermostat is set to the required setting see Section...

Page 6: ...r thermostat on your hot water cylinder this will control the temperature of your domestic hot water The boiler thermostat setting must be equal to or above the cylinder thermostat setting to enable t...

Page 7: ...r from the system Any air trapped in the radiators should be removed by venting the radiators using the vent screw at the top of each radiator Only vent a radiator if the top is cool and the bottom is...

Page 8: ...w rate T 10 C l h Min flow rate T 20 C l h Condensate connection Flue diameter conventional Waterside resistance Flow Return temp diff of 10 C Flow Return temp diff of 20 C Maximum static head Minimum...

Page 9: ...r the correct operation of the burner 3 Gas Oil is not suitable for use with the iQE boiler range 4 The net flue gas temperatures given above are 10 5 When commissioning the air damper must be adjuste...

Page 10: ...AN VIEW 470 603 150 FRONT VIEW 470 441 250 900 696 205 Flue spigot Alternative condensate drain outlets 624 17 REAR VIEW 430 200 115 125 860 705 RIGHT SIDE VIEW 200 28 125 813 712 17 LEFT SIDE VIEW 11...

Page 11: ...pumped central heating system with indirect domestic hot water cylinder They are not suitable for use with either a direct cylinder or a primatic cylinder or gravity hot water The boilers are suitabl...

Page 12: ...and uniformly supported on a smooth level surface across their entire base area Installation of a iQE Horizon Internal boiler must be in accordance with the following recommendations a Building Regul...

Page 13: ...The height of the tank above the burner limits the length of pipe run from the tank to the burner 2 As supplied the burner is suitable for a single pipe system 4 4 4 Two pipe system See Fig 4 1 When t...

Page 14: ...y of fuel fumes entering the building the de aerator must be fitted outside 3 To be used with a de aerator the burner must be fitted with an additional flexible fuel hose a flexible fuel hose 600 mm a...

Page 15: ...gauge connection 5 Pressure adjuster 6 Vacuum gauge connection 7 Solenoid 8 Supply to nozzle 4 5 Electricity supply 1 A 230 240 V 50 Hz mains supply is required Refer to Section 10 for connection det...

Page 16: ...pply for conventional flue boilers 15 21 kW 116 cm 18 in 232 cm 36 in 26 35 kW 198 cm 31 in 396 cm 62 in Output Vent A Vent B 15 21 kW 116 cm 18 in 232 cm 36 in 348 cm 54 in 26 35 kW 198 cm 31 in 396...

Page 17: ...ig 10a 1 The flue must terminate in a down draught free area i e at least 600 mm above the point of exit through the roof or preferably above the ridge level 2 The condensate may be allowed to run bac...

Page 18: ...with a standard cowl 9 Refer to the locally applicable Building Regulations BS 5410 1 and OFTEC Installation Requirements Books 2 and 3 for further guidance on conventional flue systems It is importan...

Page 19: ...0b H system using iQE O and iQE G system components iQE G System components refer to Fig 10c iQE O System components refer to Fig 10a Boiler flue connector from iQE CF15 35 Adaptor from iQE CF15 35 Bo...

Page 20: ...ue by 225 mm 450 mm or 950 mm An adjustable extension of 275 to 450 mm is also available A 45 elbow is also available No more than 6 x 45 elbows should be fitted per system Each elbow reduces the over...

Page 21: ...45EL 15 26 iQEG200 45EL 26 35 Starter kit iQEG90 15 26 iQEG200 26 35 iQEG90S short 15 26 iQEG200S short 26 35 High Level Terminal Kit iQEG90HLT 15 26 iQEG200HLT 26 35 Extension Kits Extended Wall Brac...

Page 22: ...Deduct 1 metre of straight flue length for every elbow used Note If the flexible liners have to pass around an offset inside the chimney deduct 2 metres of straight flue length to compensate for this...

Page 23: ...tor Starter section Telescopic flue lower Telescopic flue upper Locking band for adjustable joint section Plastic locking band Locking band Locking band Elbow extension and adjustable extension from W...

Page 24: ...nently open air vent 2 Notwithstanding the dimensions given a terminal should be at least 300 mm from combustible material e g a window frame 3 A way of providing protection of combustible material wo...

Page 25: ...and then again after the system has been heated and is still hot This is especially important where the boiler is used on an old system For optimum performance after installation this boiler and its a...

Page 26: ...of the recommended positions as shown in Fig 12 To reduce the operating temperature of the expansion vessel diaphragm position it below the pipe to which it is connected The expansion vessel may be po...

Page 27: ...persons or property 2 A 15 mm double check valve ballofix type valve is provided on the flexible filling loop hose for connection of the cold mains supply to the heating system The cold mains supply s...

Page 28: ...ctly into rainwater downpipes or to waste soil systems connected to septic tanks Condensate should not be discharged into grey water systems that re use water used in the home not including water from...

Page 29: ...nimum locate the soakaway as close as possible to the boiler but ensure it is at least 1 metre from building foundations and away from other services e g gas electricity etc The condensate pipe may be...

Page 30: ...of trap and clean as necessary 7 Re assemble trap re fit to boiler and re connect flexible hose Ensure that hose is fully pushed onto the trap inlet connector IMPORTANT Failure to regularly check and...

Page 31: ...or end through the new hole in the left hand casing panel Push the straight connector firmly onto the condensate outlet connection of the condensing heat exchanger push on at least 20 mm 8 Refit the l...

Page 32: ...system make the hole in the wall for the flue as shown in Fig 17 Note Dimension B given in Fig 17a includes an extra 10 mm over the size of the terminal to provide clearance for fitting Fig 17a Low l...

Page 33: ...flue kits Adjustable sections The adjustable extensions are telescopic The wall terminal section is adjustable and is suitable for a wall thickness of 215 mm to 450 mm Simply adjust to the required l...

Page 34: ...screw the protective covers from the studs on the flue dress panel supplied in the literature pack Place the dress panel in position in the rear casing top panel and secure in place using the nuts and...

Page 35: ...lief valve assembly ensuring that the pump shaft is horizontal the pump motor is facing towards the front of the boiler and the body is resting on the pump support bracket The flow arrow on the body o...

Page 36: ...n line with the valve and closed when it is at right angles to it 3 Ensure that the mains cold water supply valve is open operating lever in line with the valve then turn on the mains cold water suppl...

Page 37: ...pleted in full Leave the top copy with the User Retain the carbon copy Ensure that the User Information pack supplied with the boiler is handed over to the Householder Fig 20 Riello RDB burner compone...

Page 38: ...the pump is running 5 Set the boiler On Off switch to Off Check that all system controls are calling for heat and turn the boiler thermostat to maximum Switch on the electricity supply 6 Set the boil...

Page 39: ...d system the system 20 A suitable central heating system inhibitor must be added to protect the system against the effect of corrosion 21 Replace the front panel Locate the bottom of the panel over th...

Page 40: ...t and how to restart the boiler if it goes to Lock out Leave this Instruction manual with the User To ensure efficient operation of the boiler it is recommended that it is checked and serviced as nece...

Page 41: ...r and withdraw the door Take care it is heavy 2 Remove the baffles as shown in Fig 23 3 Remove all deposits from the baffle plates and all the boiler internal surfaces using a stiff brush and scraper...

Page 42: ...move the nozzle using a good fitting spanner 16 mm The use of an ill fitting spanner will damage the nozzle and could lead to an incorrect flame pattern Always check the electrode settings after repla...

Page 43: ...5 6 L N E E N L CH and HW controlled by 3 port mid position valve Cylinder Stat 1 C 2 Room Stat 2 1 3 3 Port Mid Position Zone Valve Blue Green Yellow White Grey Orange CH HW controlled by two 2 port...

Page 44: ...flue blocked Combustion headset YES NO YES YES YES YES YES YES YES YES YES YES YES YES YES NO YES NO NO NO Checkand set the electrodes Replace the control b ox Ignition spark proved NO NO NO NO NO OK...

Page 45: ...room ventilation is adequate see Section 4 6 Check the nozzle size and type Fuel pressure may be too low check and adjust Insufficient draught clean boiler heat exchanger and check condition of flue...

Page 46: ...26 35 iQE09 Combustion door 15 21 and 21 26 iQE10 Combustion door 26 35 iQE11 Combustion door seal 15 21 and 21 26 iQE12 Combustion door seal 26 35 iQE13 Expansion vessel 12 litre iQE14 Pressure relie...

Page 47: ...15 3002837 RBS149 3008878 RBS140 3007582 RBS109 3008651 RBS120 Key Description Riello Part No Key Description Riello Part No 3000439 RBS14 3008654 RBS101 3007162 RBS08 3008653 RBS122 3003602 RBS35 300...

Page 48: ...n Sealant and adhesive Known Hazards Irritation to eyes Precautions Avoid inhalation of vapour contact with eyes and prolonged or repeated contact with skin After handling always follow normal good hy...

Page 49: ...ecycled according to the requirements of EU environmental law In EU Countries The following information is provided to enable regulatory compliance with the European Union EU directives identified and...

Page 50: ...missioning Engineer 4 The warranty will commence from the date of installation Without proof of purchase i e an invoice the warranty will commence from the date of manufacture as detailed on the appli...

Page 51: ...boiler To any defect resulting from the incorrect installation of the boiler the flue system or the facility for condensate disposal To any costs incurred during delays in fixing reported faults 8 We...

Page 52: ...k Five year limited warranty Customer Name Address line 1 Address line 2 Post code etc Appliance details Boiler Model Serial Number Flue Type circle Low level High Level Vertical Conventional Installa...

Page 53: ...ll areas of domestic energy saving needs in one holistic approach including insulating the building fabric providing heating and hot water advanced control and analysis of the home s energy use and ev...

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