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USC 2024-

BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER

Preventive Maintenance

7-1

Chapter 7

PREVENTIVE MAINTENANCE

7.1 M

ACHINE

REVENTIVE

AINTENANCE

The USC 2024-

BB 3” Uniform Semi-Automatic Case Sealer has been designed and manufactured with

the finest components to provide long, trouble free performance. General preventive maintenance will
improve performance and prolong the life of the case sealer.

Please review the illustrations and charts below for information regarding machine and Tape Head
maintenance.

Item

Action Required

Material

Frequency

Weekly

Monthly Quarterly

Case Dust In/On Machine

Blow Off Machine Externally and Internally

Air hose

Pay Attention To Drive Base Centering Chain

Case Dust Inside Drive Bases

Remove Drive Base Cover

Screw Driver

Blow Out Case Dust

Air Hose

Replace Cover

Screw Driver

Hardware

Re-Tighten any Loose Hardware

Replace any Missing Hardware

Column Screw

Lubricate

Light Machine Grease

Table 7-1 Machine Preventative Maintenance Chart

Summary of Contents for Interpack USC 2024-BB 3

Page 1: ...omatic Case Sealer For Machines Starting With Serial Number TM XX X XXX For all other serial numbers contact Customer Service 800 474 8273 Menu 3 This manual also available at www Intertapepolymer com...

Page 2: ...Level Descriptions 2 6 2 5 1 Skill A Machine Operator 2 6 2 5 2 Skill B Mechanical Maintenance Technician 2 6 2 5 3 Skill C Electrical Maintenance Technician 2 6 2 5 4 Skill D Manufacturer s Technici...

Page 3: ...g 4 12 4 13 Reinstalling Tape Heads 4 13 5 OPERATING INSTRUCTIONS 5 1 5 1 Initial Condition 5 1 5 2 Preparing Case to be Processed 5 2 5 2 1 Flap Folding 5 2 5 2 2 Overfills and Void Fills 5 2 5 3 Cas...

Page 4: ...r Tables 4 4 Figure 4 5 Installing In Feed and Exit Conveyors 4 5 Figure 4 6 Machine Final Assembly 4 6 Figure 4 7 Electrical Utilities 4 7 Figure 4 8 Re Locating Adjustment Handle 4 8 Figure 4 9 Remo...

Page 5: ...Cleaning the Machine 7 3 Figure 7 2 Lubricating the Machine 7 4 List of Tables Table Name Page Table 1 1 Replacement Parts 1 1 Table 2 1 Operators Skill Level 2 6 Table 3 1 Case Sizes 3 4 Table 7 1 M...

Page 6: ...d serial number on hand This information can be found on the nameplate of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 813 621...

Page 7: ...e problem cannot be remedied after consulting the Troubleshooting chapter of this manual 1 5 WARRANTY EQUIPMENT WARRANTY AND LIMITED REMEDY The following warranty is made in lieu of all other warranti...

Page 8: ...those parts failing due to operator misuse carelessness or due to any accidental cause other than equipment failure or 2 parts 1 Failure or damage is due to misapplication lack of proper maintenance a...

Page 9: ...SC 2024 BB 3 Uniform Semi Automatic Case Sealer The Interpack USC 2024 BB 3 Uniform Semi Automatic Case Sealer with HSD 2000 ET II Tape Heads is designed to apply Intertape brand pressure sensitive ca...

Page 10: ...USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER General Information 1 5 1 7 OPTIONAL EQUIPMENT Figure 1 2 Optional Equipment...

Page 11: ...General Information USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 1 6 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 12: ...fety operating and service information Only trained personnel are to operate machine Only fully qualified technicians are to service this machine Wear safety glasses Shut off power to machine before a...

Page 13: ...Important Safeguards USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 2 2 2 2 SAFETY LABEL PLACEMENT Figure 2 1 Safety Label Placement...

Page 14: ...ng this area The label shown alerts the operator of a potential pinch point when a case processes through the machine Caution should be exercised when approaching this area The label shown is affixed...

Page 15: ...e side of the column This label provides convenient safety instructions for the operator and service personnel in the operation of the Intertape Case Sealing Equipment Note Should any of the safety la...

Page 16: ...off when not in use c Never attempt to work on any part of the machine load tape or remove jammed boxes from the machine while the machine is running To reduce the risk associated with hazardous volta...

Page 17: ...e machine as the machine operator and is able to work with the safety protection disconnected check and adjust mechanical components perform maintenance operations and repair the machine He is allowed...

Page 18: ...USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER Important Safeguards 2 7 Notes...

Page 19: ...Important Safeguards USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 2 8 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 20: ...USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER Specifications 3 1 Chapter 3 SPECIFICATIONS 3 1 MACHINE DIMENSIONS Figure 3 1 Machine Dimensions...

Page 21: ...Specifications USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 3 2 3 2 MACHINE COMPONENTS Figure 3 2 Machine Components...

Page 22: ...ceptacle providing this service must be properly grounded 3 3 2 Operating Speed Actual production rate is dependent on operator s dexterity and the case size mix Boxes must be separated by 14 in 355 6...

Page 23: ...609mm Table 3 1 Case Sizes 3 3 5 Case Processing Stability For optimal performance the cases should be stable when processing through the machine Unstable cases may tilt backwards upon contact with t...

Page 24: ...USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER Specifications 3 5...

Page 25: ...Specifications USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 3 6 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 26: ...otective wrapping from machine 4 Remove or relocate all securing devices such as tie wraps or locking collars 5 Remove the mounting bolts that secure the machine to the shipping pallet 6 Remove machin...

Page 27: ...RES PRIOR TO AND DURING THIS PROCESS 1 With a forklift raise the machine to allow access to the bottom of each leg refer to Figure 4 2 2 Screw a caster into each leg until it is firmly seated to the b...

Page 28: ...ustable legs to ensure that the machine is level and firmly on the ground no rocking Adjust the leg height with the four telescopic extension legs to accommodate conveyor heights from 24 30 in 609 6 7...

Page 29: ...OMATIC CASE SEALER 4 4 4 4 INSTALLATION OF INTERPACK BRAND IN FEED AND EXIT TABLES INCLUDED Install the infeed and exit tables by matching the slots with the studs on the machine and sliding the table...

Page 30: ...entry into the case sealer refer to Figure 4 5 2 Customer supplied gravity exit conveyor if used should be straight and declined no more than 0 24 in ft 20mm meter away from the machine to convey the...

Page 31: ...ne prior to making any adjustments refer to Figure 4 6 1 Case Height Adjustment Handle a Using a 4mm Allen Key provided back out Set Screw to allow for placement of the handle on the square shaft b In...

Page 32: ...resettable overload refer to Figure 4 7 The electrical control box can be located on either side of the Case Sealer for customer convenience It contains the green ON push button and the red E Stop re...

Page 33: ...NTROLS This case sealer is shipped with the operator controls mounted on the left hand side of the machine when viewed from the in feed of the machine Certain machines have the ability to relocate the...

Page 34: ...ide tape head toward the inlet end of machine and lift out of rear slot Figure 4 9 Removing Upper Tape Head 4 9 2 Removing Lower Tape Head 1 Lift the upper tape head bridge by turning the height adjus...

Page 35: ...ace the tape head onto a sturdy flat surface 2 Move the peel off roller away from the mandrel 3 Push the roll of tape onto the mandrel with the adhesive side up refer to Tape Threading page 4 12 until...

Page 36: ...ING THE TAPE TO AVOID PERSONAL INJURY Threading the tape in the Tape Head does not require any special tools refer to Figure 4 13 Pull approximately 12 in 304 8mm of tape from the roll and fold in hal...

Page 37: ...ound the knurled Clutch Roller 4 Pass the tape up and over the second smooth Guide Roller 5 Continue threading the tape over and behind the final Knurled Guide Roller 6 Thread the tape through the cut...

Page 38: ...3 REINSTALLING TAPE HEADS 1 Insert exit end of Tape Head into rear slots refer to Figure 4 15 2 Rotate front of Tape Head down into front slots 3 Push front of Tape Head down to seat in bottom of slot...

Page 39: ...Set Up Procedures USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 4 14 Notes...

Page 40: ...s 5 1 Chapter 5 OPERATING INSTRUCTIONS 5 1 INITIAL CONDITION 1 Raise the Upper Tape Head refer to Figure 5 1A 2 Open Side Drives or Centering Guides refer to Figure 5 1B 3 Loosen each Locking Knob and...

Page 41: ...d refer to Figure 5 3 Figure 5 2 Fold Minor Flaps Figure 5 3 Fold Major Flaps 5 2 2 Overfills and Void Fills Overfills and Void Fills refer to Figures 5 4 and 5 5 should be avoided to assure proper pr...

Page 42: ...ert the case to just before front roller of Lower Tape Head refer to Figure 5 6 2 Turn Case Height Handle clockwise until Upper Head contacts top of case Upper Tape Head should contact case firmly eno...

Page 43: ...so firm as to score the side of the case Finish by tightening handle refer to Figure 5 7 Figure 5 7 Case Width Adjustment 5 3 3 Top Squeezer Adjustment Slide each Top Squeezer to contact the case fir...

Page 44: ...h the green START button to start the machine and process the case Figure 5 9 Power ON 5 5 REVIEW OF CASE PROCESSING 1 Case should process smoothly through the machine and apply the tape evenly to eac...

Page 45: ...Operating Instructions USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 5 6 Notes...

Page 46: ...cases Belt tension too low Case Width Adjustment is incorrect Case Height Adjustment is incorrect Collapsed leading end panel on case Case size is out of specification Top Squeezers set incorrectly A...

Page 47: ...s so that case is not unstable Process case on top and bottom belt drive machine Tape not centered on case Tape roll mandrel not centered on case Tape roll not fully pushed on tape mandrel Center tape...

Page 48: ...CASE SEALER Troubleshooting 6 3 Trouble Possible Causes Solutions Upper Head adjustment handle is hard to turn Dust and dirt on Acme Screw Upper Head misaligned Clean Acme Screws lubricate with light...

Page 49: ...Troubleshooting USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 6 4 Notes...

Page 50: ...ealer Please review the illustrations and charts below for information regarding machine and Tape Head maintenance Item Action Required Material Frequency Weekly Monthly Quarterly Case Dust In On Mach...

Page 51: ...vent Cleaner X Knurled Teflon Coated GuideRoller Rotation should be slightly restricted byBelville washer Disassemble and remove any adhesive build up if excessive restriction is detected Solvent Clea...

Page 52: ...WEAR APPROVED SAFETY GLASSES 7 2 1 Belt Drive Pulley Shaft Insert an air nozzle along the top edge of the belt into the opening of the drive base and clean out any dust and dirt refer to Figure 7 1 7...

Page 53: ...Maintenance USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 7 4 7 3 LUBRICATING THE MACHINE 7 3 1 Column Screw Lubricate screw with light machine grease refer to Figure 7 2 Figure 7 2 Lubricating th...

Page 54: ...USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER Preventive Maintenance 7 5 Notes...

Page 55: ...Preventive Maintenance USC 2024 BB 3 UNIFORM SEMI AUTOMATIC CASE SEALER 7 6 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 56: ......

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