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ENGLISH 

 

19 

The level of electrolyte is low 

Add distilled water, topping up each 
element 

according 

to 

the 

instructions 

The  battery  charger  does  not  work 
or is not adequate 

See the battery charger instructions 

as long as usual 

There  are  considerable  differences 
in  density  between  the  various 
elements of the battery 

Replace the damaged battery 

The  battery  is  new  and  does  not 
provide  100%  of  the  expected 
performance 

The  battery  must  be  run  in  by 
performing 

20-30 

complete 

charging  and  running  down  cycles 
to 

obtain 

the 

maximum 

performance 

The  machine  is  used  for  the 
maximum 

of 

its 

power 

for 

continuous periods and the run time 
is insufficient 

When  permitted  and  possible,  use 
batteries  with  a  higher  capacity  or 
replace  the  batteries  with  others 
already charged 

The  battery  runs  down  too 
rapidly  during  use,  even 
though it has been charged 
with  the  correct  procedure 
and  at  the  end  of  charging 
it  is  evenly  charged  when 
tested by a hydrometer.  

The  electrolyte  has  evaporated  and 
does  not  completely  cover  the 
plates 

Add distilled water, topping up each 
element  until  it  covers  the  plates 
then recharge the battery 

The  battery  runs  down  too 
rapidly 

during 

use, 

charging 

with 

the 

electronic  battery  charger 
is  too  fast  and  at  the  end 
the  battery  provides  the 
correct  voltage  (about  2.14 
V  per  element  without 
load),  but  appears  to  be 
uniformly 

not 

charged 

when 

tested 

with 

hydrometer 

The 

battery 

supplied 

by 

the 

manufacturer already filled with acid 
has  been  stored  too  long  before 
being charged and used for the first 
time 

If  recharging  with  the  normal 

battery  charger  is  not  effective, 
perform a double charge: 

-  charge  it  slowly  over  a  10  hour 

period  at  a  current  of  1/10  the 
nominal  capacity  for  5  hours  (e.g. 
for  a  100Ah(5)  battery  the  current 
must  be  set  at  10A,  using  a 
manual battery charger); 

- rest for one hour; 
-  charge  it  with  the  normal  battery 
charger. 

The battery has not been connected 
to  the  battery  charger  (for  example, 
because  the  low  voltage  battery 
charger 

connector 

has 

been 

incorrectly 

connected 

to 

the 

machine connector) 

Connect  the  battery  charger  to  the 

battery connector 

The  battery  charger  and  socket  to 
which  it  is  connected  are  not 
compatible. 

Make sure the characteristics of the 

power supply shown on the battery 
charger  rating  plate  are  the  same 
as  those  of  the  mains  electricity 
supply. 

The  battery  charger  has  not  been 
correctly installed 

Taking  into  account  the  actual 

voltage  available  at  the  power 
socket, 

make 

sure 

that  the 

connections  of  the  primary  of  the 
transformer  inside  the  battery 
charger  are  correct  (consult  the 
battery charger manual)  

At the end of charging with 
the 

electronic 

battery 

charger,  the  battery  does 
not  provide  the  correct 
voltage  (about  2.14  V  per 
element  without  load)  and 
appears  to  be  uniformly 
not  charged  when  tested 
with a hydrometer 

The battery charger does not work  

Make  sure  there  is  voltage  to  the 

battery  charger,  that  the  fuses  are 
not  blown  and  that  the  current 
reaches  the  battery;  try  charging 
with another rectifier. If the battery 
charger is not working, contact the 
technical 

service 

centre 

and 

indicate  the  serial  number  of  the 
battery charger 

At the end of charging with 
the 

electronic 

battery 

charger,  the  battery  does 
not  provide  the  correct 

One 

or 

more 

elements 

are 

damaged 

If possible, replace the damaged 

elements. 

For 6 or 12 V single block batteries, 

replace the entire battery 

Summary of Contents for G25B

Page 1: ...ENGLISH ...

Page 2: ...the battery charger 10 5 5 3 ON BOARD battery charger 10 5 6 LIFTING AND TRANSPORTING THE MACHINE 11 6 PRACTICAL GUIDE FOR THE OPERATOR 11 6 1 CONTROLS DESCRIPTION 11 6 2 MOUNTING AND ADJUSTING THE SQUEEGEE 11 6 3 MOUNTING AND CHANGING THE BRUSH ABRASIVE DISKS 12 6 4 DETERGENTS INSTRUCTIONS 12 6 5 PREPARING THE MACHINE FOR WORK 12 6 6 WORKING 13 7 PERIODS OF INACTIVITY 14 8 BATTERY MAINTENANCE AND...

Page 3: ...ent To find the topic that interests you more rapidly consult the list of contents at the beginning of the manual Parts of the text requiring special attention are highlighted in bold and preceded by the symbols illustrated and described here DANGER Indicates the need for attention in order to avoid a series of consequences which could cause death or damage to the health of the operator IMPORTANT ...

Page 4: ...ow pressure generated in the dirty water tank by the suction motor The squeegee connected to the tank collects the dirty water 3 2 Legend The main parts of the machine are as follows fig A the detergent tank fig A ref 1 contains and transports the mixture of clean water and cleaning product the dirty water tank fig A ref 2 collects the dirty water picked up from the floor while washing the head as...

Page 5: ...s acids and solvents e g paint solvents acetone etc even if diluted Never pick up flaming or incandescent objects Never use the machine on slopes or ramps of more than 2 In the case of slight slopes do not use the machine transversally always manoeuvre with care and do not reverse When transporting the machine on steeper ramps or slopes take the utmost care to avoid tipping up and or uncontrolled ...

Page 6: ...r supply or batteries and do not tamper Contact a service centre authorised by the Manufacturer All maintenance operations must be performed in an adequately lit place and only after disconnecting the machine from the power supply All work on the electrical system and all maintenance and repair operations other than those explicitly described in this manual must be performed by specialised personn...

Page 7: ... the machine you are recommended to remove the batteries and dispose of them at an authorised collection centre You should also make sure that all parts of the appliance which could represent a hazard particularly to children are made safe ...

Page 8: ...ve the cardboard clean the outside of the machine in respect of safety regulations move the machine away from the packaging and install the various components following this sequence 1 extract the two tanks from the chassis 2 remove the lid from the tank 3 extract the squeegee raising lever from the tank 4 mount the squeegee raising lever using the screw nut and washers provided fig B ref 1 5 posi...

Page 9: ...s preparation DANGER While installing or performing maintenance on the batteries the operator must be provided with the necessary personal protection devices gloves goggles overalls etc to limit the risk of accident Keep away from naked flames avoid short circuiting the battery poles avoid sparks and do not smoke The batteries are normally supplied filled with acid and ready for use If the batteri...

Page 10: ...harger If you wish to use a battery charger not provided with the machine you must fit it with the connector supplied with the machine To install the connector proceed as follows remove about 13 mm of protective sheath from the red and black wires of the battery charger insert the wires into the connector contacts and squeeze them forcefully with suitable pliers respect the polarity red wire black...

Page 11: ...e two red knobs rotate the handle forwards and rest it on the cowling fig I disconnect the suction hose coupling from the squeegee fig G ref 2 remove the squeegee see section Mounting and adjusting the squeegee fig G ref 1 remove the battery Lift the machine by the chassis handle fig I ref 1 6 PRACTICAL GUIDE FOR THE OPERATOR 6 1 Controls Description The machine has the following controls and indi...

Page 12: ... The brush es fit s automatically onto the flange hub If the manoeuvre is not successful press on the handle again and repeat the centring and repeated actioning of the brush drive lever Using the abrasive disks mount the abrasive disk on the drive disk then perform the manoeuvres described for mounting the brush es on the scrubber driver Removing the brush or drive disk proceed as follows raise t...

Page 13: ...epare the work area by removing all possible obstacles begin working from the furthermost point to avoid walking on the area you have just cleaned choose the straightest possible working routes divide large floors into parallel rectangular sections If necessary finish off by passing a mop or rag rapidly over parts inaccessible to the scrubber drier 6 6 Working Starting up Prepare the machine as de...

Page 14: ...ork rinse the tank with clean water Emptying the detergent tank Proceed as described in points 1 to 5 Disconnect the detergent tank hydraulic circuit from the hydraulic circuit of the machine fig C ref 1 lift the tank using the handle and empty the contents At the end of work rinse the tank with clean water Stopping action the brush lever fig A ref 5 press the brush switch fig L ref 3 press the su...

Page 15: ...y in compliance with current safety legislation and as described in the maintenance manual 9 1 Maintenance General rules Performing regular maintenance according to the Manufacturer s instructions improves performance and extends the working life of the machine When cleaning the machine respect the following avoid the use of high pressure washers Water could penetrate the electrical compartment or...

Page 16: ...d adjusting the squeegee 9 2 3 Fuses replacing stop the machine and turn off all functions brush rotation and suction disconnect the machine from the batteries or the mains electricity supply cable version rotate the cowling remove the electrical installation guard fig R ref 1 remove the electrical installation support fig R ref 1 check the fuses install a new fuse replace the electrical installat...

Page 17: ...clean the dirty water and detergent tanks check the level of battery electrolyte and top up with distilled water if necessary 9 3 3 Six monthly operations Have the electrical circuit checked by qualified personnel ...

Page 18: ... is blocked Remove the obstruction to open the hose The detergent flow does not stop Solenoid valve fault Replace the solenoid valve Solenoid valve fault Replace the solenoid valve Detergent tank filter dirty Detergent tank filter cleaned The flow of detergent is interrupted during operation The hose delivering the detergent to the brush is blocked Remove the obstruction to open the hose The sucti...

Page 19: ...s not effective perform a double charge charge it slowly over a 10 hour period at a current of 1 10 the nominal capacity for 5 hours e g for a 100Ah 5 battery the current must be set at 10A using a manual battery charger rest for one hour charge it with the normal battery charger The battery has not been connected to the battery charger for example because the low voltage battery charger connector...

Page 20: ...he battery has reached the end of the charging discharging cycles declared by the manufacturer Replace the battery The battery has been charged with too high a current Replace the battery The electrolyte in the battery is turbid The battery has been charged beyond the maximum limit recommended by the manufacturer Replace the battery ...

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