manualshive.com logo in svg

IPC CT80, Operator'S Manual, Page: 3 / 41

Share
Download
IPC CT80 Operator'S Manual Download Page 3

TECHNICAL SPECIFICATIONS .............................................................................4

MACHINE DIMENSIONS ........................................................................................6

SAFETY SYMBOLS ................................................................................................7

GENERAL INFORMATION .....................................................................................8

Purpose of this manual .................................................................................................................. 8

Identifying the machine .................................................................................................................. 8

Documentation provided with the machine .................................................................................... 8

TECHNICAL INFORMATION ..................................................................................9

General description ........................................................................................................................ 9

Parts of the machine ...................................................................................................................... 9

Danger zones ................................................................................................................................ 10

Accessories ................................................................................................................................... 10

SAFETY INFORMATION .......................................................................................11

Safety precautions ........................................................................................................................ 11

MOVEMENT  INSTALLATION ...............................................................................14

Lifting and transporting the packaged machine ............................................................................ 14

Delivery checks ............................................................................................................................. 14

Unpacking ..................................................................................................................................... 14

Batteries (Battery version)............................................................................................................. 14

Batteries: preparation .................................................................................................................... 15

Batteries: installation and connection............................................................................................ 15

Batteries: removal ......................................................................................................................... 16

Choosing a battery charger ........................................................................................................... 16

Preparing the battery charger  ...................................................................................................... 16

Squeegee installation and adjustment .......................................................................................... 17

Squeegee adjustment ................................................................................................................... 17

Brush installation ........................................................................................................................... 18

Lifting and transporting the machine ............................................................................................. 19

PRACTICAL GUIDE FOR THE OPERATOR .........................................................20

Preparing the machine for work .................................................................................................... 20

Controls ......................................................................................................................................... 21

Working ......................................................................................................................................... 24

Some useful tips to get the most from your scrubber drier ........................................................... 24

Emptying the collection tank: ........................................................................................................ 24

Emptying the water/detergent tank ............................................................................................... 25

Filling the water/detergent tank ..................................................................................................... 25

Filling the Chem-Dose tank (accessory)

 ....................................................................................... 26

Finishing work ............................................................................................................................... 26

Moving the machine when not in operation

................................................................................... 26

PERIODS OF INACTIVITY ....................................................................................27

MAINTENANCE INSTRUCTIONS .........................................................................28

Maintenance - General rules

 ......................................................................................................... 28

Cleaning the suction motor air filter

............................................................................................... 28

Cleaning the water/detergent tank filter

 ........................................................................................ 29

Cleaning the dirty water tank float

 ................................................................................................. 29

Fuses: replacing ............................................................................................................................ 30

Battery maintenance and charging ............................................................................................... 32

Replacing the squeegee blades .................................................................................................... 33

Pushing and pulling the machine: ................................................................................................. 34

Periodic checks ............................................................................................................................. 35

TROUBLESHOOTING ...........................................................................................36

DISPLAY ALARMS ................................................................................................37

TECHNICAL MENU ...............................................................................................39

Summary of Contents for CT80

Page 1: ...uch vor jedem Eingriff an der Maschine aufmerksam durchlesen Consulte detenidamente este manual antes de llevar a cabo cualquier trabajo en la máquina Konsulter denne håndboken nøye før du går i gang med noen som helst type inngrep på maskinen Raadpleeg deze handleiding aandachtig alvorens met enige werkzaamheid aan de machine te beginnen Consulte atentamente este manual antes de efectuar qualquer...

Page 2: ...GB ENGLISH Translation of original instructions 2 ...

Page 3: ... Squeegee adjustment 17 Brush installation 18 Lifting and transporting the machine 19 PRACTICAL GUIDE FOR THE OPERATOR 20 Preparing the machine for work 20 Controls 21 Working 24 Some useful tips to get the most from your scrubber drier 24 Emptying the collection tank 24 Emptying the water detergent tank 25 Filling the water detergent tank 25 Filling the Chem Dose tank accessory 26 Finishing work ...

Page 4: ...Number of brushes n 1 2 Brush diameter mm 530 310 345 Maximum brush pressure g cm2 10 3 62 6 43 7 Brush rotation speed g 1 150 220 Brush motor power W 400 2 x 400 Drive motor power W 300 Maximum speed Km h 6 Suction motor power W 480 2 stadi 480 3 stadi Solution tank L 75 Dirty water tank L 80 Rear wheel diameter mm 225 Maximum slope 8 16 4 ...

Page 5: ...0 Battery compartment dimensions length width height mm 390x478x260 Packed size length width height mm 1445X795X1140 Sound pressure LpA dB 67 69 69 Measurement uncertainty K dB 3 2 3 2 3 2 Vibration level hand HAV m sec2 1 5 1 3 1 3 Measurement uncertainty k m sec2 0 8 0 6 0 6 Vibration level body HBV m sec2 0 6 0 6 0 6 Measurement uncertainty k m sec2 0 3 0 3 0 3 Maximum water and detergent tempe...

Page 6: ...GB X Y Z See TECHNICAL SPECIFICATIONS table MACHINE DIMENSIONS 6 ...

Page 7: ...ISK OF ABRASION WARNING RISK OF ENTANGLEMENT WARNING RISK OF ACID BURNS WARNING RISK OF BURNS MAXIMUM SLOPE OPERATOR S MANUAL OPERATING INSTRUCTIONS READ THE OPERATOR S MANUAL DIRECT CURRENT SYMBOL INSULATION CLASS THIS CLASSIFICATION ONLY AP PLIES TO MACHINES POWERED BY BATTERIES 7 ...

Page 8: ...ld cause death or serious injury to personnel WARNING Indicates the need for attention in order to avoid a series of consequences which could cause injury to personnel or damage to the machine or work environment or financial loss IMPORTANT Important information In line with the company s policy of constant product development and updating the Manu facturer reserves the right to make modifications...

Page 9: ...on system incorporated in the machine dries the floor after washing by means of the low pressure generated in the dirty water tank by the suction motor The squeegee connected to the tank collects the dirty water Parts of the machine The machine comprises the main parts described below fig 1 The water detergent tank fig 1 ref 1 contains and carries the mixture of clean water and cleaning product Th...

Page 10: ...anger of crushing between the two tanks when the dirty water tank is replaced on top of the detergent tank Washing head assembly danger due to brush rotation Front rear wheels risk of crushing between the wheels and chassis Danger of short circuit between the battery poles and presence of hydrogen during charg ing Accessories Soft hard and abrasive brushes Chem Dose tank NORD ELETTRONICA NE284 bat...

Page 11: ...hen not in use The machine is designed to operate at relative humidity levels between 30 and 95 Never use the machine to clean up flammable or explosive liquids e g petrol fuel oil etc acids or solvents e g paint solvents acetone etc even if diluted Never clean up burning or incandescent objects Never use the machine on slopes or ramps more than specified in Technical specifications never drive si...

Page 12: ... is damaged do not use the charger to replace the cable contact a specialist service centre If particularly strong magnetic fields are present assess their possible effect on the control elec tronics To recharge the batteries always use the battery charger supplied with the machine when provi ded Never wash the machine with water jets In the case of malfunction and or faulty operation turn the mac...

Page 13: ...uld be disconnected from the power supply emptied of all liquids and cleaned prior to disposal The machine is classified as WEEE type special waste and is covered by the requirements of ap plicable environmental protection regulations 2002 96 EC WEEE The machine must be disposed of separately from ordinary waste in compliance with current legis lation and standards If you decide to stop using the ...

Page 14: ...aration of conformity certificate of warranty battery bridges with terminals connector for battery charger Depending on the model remove the metal brackets or cut the plastic straps fixing the machine chassis to the pallet Using a sloping ramp push the machine backwards off the pallet see the paragraph Pushing and pulling the machine for details on engaging disengaging the electric brake on the dr...

Page 15: ... Install the batteries in the machine following the procedure described below Charge the batteries before starting up the machine for the first time Follow the instructions in the Battery maintenance and charging section Batteries installation and connection DANGER Check that all switches on the control panel are in the 0 off position Make sure you connect the terminals marked with a to the positi...

Page 16: ...batteries an automatic charger is recommended Consult the battery charger manu facturer and manual to confirm the choice Gel batteries use a charger specific for this type of battery DANGER Use CE marked battery chargers that comply with the relevant product standards EN60335 2 29 featuring double or reinforced insulation between input and output and a SELV output circuit Preparing the battery cha...

Page 17: ...With time the constant rubbing makes the edge of the blade in contact with the floor rounded and cracked reducing the drying efficiency and requiring it to be replaced The state of wear should be checked frequently For perfect drying the squeegee must be adjusted in such a way that the edge of the rear blade bends during operation by about 45 with respect to the floor at every point The angle of t...

Page 18: ...ed when all the functions are deactivated suction motor and brushes Double brush machine position the brushes underneath the head on both sides Fig 8 the brushes should rest on the brush centering device in the centre of the head switch the machine on Pressing the ATTACH RELEASE button once after starting the machine releases the brushes pressing the button a second time activates automatic brush ...

Page 19: ...on of the safety measures most appropriate to the situation The operator must always use personal protection devices Proceed as follows to load the machine onto a means of transport Empty the tanks Remove the batteries Position the machine on a pallet and fix it in place with plastic straps or metal brackets Lift the pallet with the machine using a fork lift truck and load it onto the means of tra...

Page 20: ...each or other oxidants particularly in strong concentrations Do not use solvents or hydrocarbons The water and detergent temperature must not exceed the maximum indicated in the Technical specifications They must be free of sand and or other impurities The machine has been designed for use with low foam biodegradable detergents made spe cifically for scrubber driers For a complete and up to date l...

Page 21: ...sed for more than three seconds while the machine is switched on the AUTO POWER OFF function switches off all machine functions To start again simply press the accelerator pedal To enable disable and change the de lay for AUTO POWER OFF mode go to the Technical menu Battery charger socket fig 10 if the ma chine is not fitted with a battery charg er to recharge the batteries plug in the connector h...

Page 22: ...own on the display pressing the and buttons adjusts the level from OFF to 0 2 0 3 etc up to 7 Variant with APC ADVANCED PRODUCTIVITY CONTROL during operation with the APC program the quantity of detergent cannot be adjusted Brush button fig 12 ref 3 inside the AUTO ECO and APC programs starts stops the brushes outside of these programs starts stops operation of the brushes in manual mode In the AU...

Page 23: ...TOMATIC mode brush pressure water flow rate and detergent delivery are preset by the manufac turer however can be modified from the Technical Menu buttons fig 12 ref 9 10 these are used to set travel speed or increase or de crease the user parameters Display fig 12 ref 11 displays the remaining battery charge expressed as a percenta ge the logo of the active functions hour counter the machine oper...

Page 24: ...o the required travel speed the slower the machine travels the less detergent must be delivered Persist when washing particularly dirty points to give the detergent time to perform its chemical action detaching and suspending the dirt and the brushes time to exert an effec tive mechanical action Drying Lower the squeegee and with the suction motor on pass over the same area washed pre viously The ...

Page 25: ...lug fig 14 Filling the water detergent tank Fill the tank through the opening provided fig 15 The machine is equipped with a graduated measuring cap that can be used to dilute the detergent inside the tank If the tank is empty the dis play shows the corresponding alarm see Display alarms The quantity of water detergent in the tank can be checked using the level tube on the side of the machine fig ...

Page 26: ...The machine does not have a parking brake as it is fitted with an electric brake which automatically brakes the machine when the drive pedal is not pressed Moving the machine when not in operation Proceed as follows to move the machine Select the direction of travel Press the accelerator pedal If the machine cannot be moved using the electric drive the machine can be pushed after having disengaged...

Page 27: ...tly at maximum charge Disconnect the batteries from the machine using the connector provided Unplug the battery charger if present from the mains power supply Remove the squeegee and brushes or abrasive disks wash them and put them away in a dry place preferably in a bag or wrapped in plastic film away from dust Make sure the tanks are completely empty and perfectly clean WARNING If the batteries ...

Page 28: ...roves perfor mance and extends the working life of the machine When cleaning the machine observe the following precautions Avoid using pressure washers Water could penetrate the electrical compartment or mo tors leading to damage or short circuits Do not use steam to avoid the heat warping plastic parts Do not use solvents or hydrocarbon based products These can damage the cowling and rubber compo...

Page 29: ...ash it under running water or using the same detergent dispensed by the machine Replace the filter in its housing making sure it is correctly positioned and retighten the screw Cleaning the dirty water tank float Open the dirty water tank lid clean the float fig 19 ref 1 situated at the front of the dirty water tank making sure not to aim the water directly against the float make sure it slides fr...

Page 30: ...circuit may cause the bat teries to explode If a fuse continues to blow the fault in the wiring boards if present or motors must be identified and repaired Have the machine checked by qualified personnel Lift the dirty water tank disconnect the battery wiring connector from the electrical system fig 20 ref 1 2 3 lift the electronic board panel secure it to the corner of the tank as shown in the fi...

Page 31: ...2 brush motor fuses fig 23 ref 3 head actuator squeegee actuator fuse fig 23 ref 4 suction motor fuse fig 23 ref 5 solenoid valve Chem Dose pump fuse 1 2 3 4 5 1 2 4 5 3 To serial number 80000262687 From serial number 80000262688 23 1 22 31 ...

Page 32: ...el batteries only WARNING To avoid permanent damage to the batteries do not run them down completely WARNING Charge the batteries as instructed in the battery charger manual Disconnect the connectors at the end of charging To avoid permanent damage to the batteries do not run them down com pletely STANDALONE battery charger electri cal connection to the machine Lift the dirty water tank Press the ...

Page 33: ...l show when the recharge cycle ends see Display alarms At end of the recharge cycle unplug the cable from the power socket Replacing the squeegee blades Switch the machine on lower the squeegee by pressing the suction motor button Remove the suction hose from the squeegee fig 26 Unscrew the fastening knobs Remove the squeegee from the slots on the support 26 25 33 ...

Page 34: ...then push the blade pressing devices inwards Close the hook again Replace the squeegee on its support following the instructions described previously Pushing and pulling the machine When the electric drive cannot be used the machine can be easily pushed or pulled by turning the lever fig 28 clockwise so as to release the electric brake After moving the machine set the lever back to the original po...

Page 35: ...ECK THAT THE SUCTION HOLE IN THE SQUEEGEE IS NOT BLOCKED X RECHARGE THE BATTERIES X CLEAN THE DIRTY WATER TANK FLOAT X CLEAN THE SUCTION MOTOR AIR FILTER X CLEAN THE WATER DETERGENT TANK FILTER X CLEAN THE SUCTION MOTOR HOSE X CLEAN THE DIRTY WATER TANK AND THE SOLUTION TANK X CHECK THE BATTERY ELECTROLYTE LEVEL X HAVE THE ELECTRICAL SYSTEM CHECKED BY QUALIFIED PERSONNEL X 35 ...

Page 36: ...ion motor does not start The dirty water tank is full Empty the dirty water tank Blown fuse Replace Faulty switch Replace The batteries are flat Recharge the batteries Damaged motor Replace Wire detached Check The squeegee does not clean or has poor suction The edge of the rubber blades in contact with the floor is worn Replace the blades Blockage or damage in the squeegee or in the hose Check The...

Page 37: ...y the dirty water tank Clean the level sensor Replace the level sensor Check the connection CHEMICAL FINISHED Chem Dose tank empty Stuck sensor Faulty sensor or connection Fill the Chem Dose tank Clean the level sensor Replace the level sensor Check the connection FUNCTON BOARD NOT DETECTED Communication with functions board inter rupted Faulty auxiliary boards Check the connection between the boa...

Page 38: ...FAULT Faulty relay Faulty drive board Replace the drive board INPUT FAULT Emergency input activated on the drive board Key connection on the drive board Check connection between functions board and drive board HDP 10 SEC Accelerator pedal pressed when starting for more than 10 seconds Potentiometer not adjusted Release accelerator pedal when starting the machine Check potentiometer adjustment ELEC...

Page 39: ...ameter or the variable relating to the selected parameter The Attach release brushes button selects the parameter to be set and confirms the entered vari able WORK AREA LANGUAGE IT GB ES 1 5 1 5 0 100 OFF 0 2 0 3 10 OFF 1 2 30 GEL AGM LEAD ACID 0 100 PASSWORD RETURN TO PREVIOUS MENU BRUSH PRESSURE WATER FLOW RATE SPEED REDUCTION DETERGENT FLOW RATE EXIT POWER OFF EXIT AUTO PROGRAM BATTERY TYPE SER...

Page 40: ...endrijos direktyvas OVERENSSTEMMELSESERKLÆRING CE Vi forsikrer under eget ansvar at folgende produkt som omfattes af denne erklæring er i overensstemmelse med vilkårene i folgende EU direktiver IZJAVA O SKLADNOSTI CE Izjavljamo na našo odgovornost da je izdelek na katerega se nanaša ta deklaracija v skladu s sledečimi direktivami Evropske skupnosti FÖRSÄKRAN OM ÖVERENSSTÄMMELSE CE Vi försäkrar und...

Page 41: ...PLDC02110_10 IP Cleaning S r l Viale Treviso 63 30026 Summaga di Portogruaro Venezia Italy T 39 0421 205511 F 39 0421 204227 E www ipcworldwide com W info ipcworldwide com ...

Reviews:

No comments