Ionx CMU-E4S Installation Manuals Download Page 2

IONX Support Center 1-800-621-8442, [email protected]

 

_____________________________________________________________________________________ 
303350 Installation Manual E-Series CMU 

 

Confidential 

Revision Date: 9-July-18 

 

Revision: H 

Process Owner:  Engineering 

 

Page 2 of 47 

1)

 

Warnings 

These instructions are not designed to imply or replace any operating or safety rules.  

It is the responsibility of the installer to understand and follow all company safety practices. 

 

WARNING

 In order to comply with hazardous classification, only those items 

specifically listed can be used and must be used only as shown. Substitution of components 
may affect intrinsic safety. 

WARNING

  Installation  shall  be  carried  out  in  accordance  with  the  applicable  code  of 

practice by suitably-trained personnel. 

WARNING

  Repair  of  this  equipment  shall  be  carried  out  in  accordance  with  the 

applicable code of practice. 

WARNING

  Any  machining,  drilling,  and/or  sanding  related  to  the  installation  of  this 

system should be pre-approved by the authorized department before work is started.     

WARNING

 If the equipment is likely to come into contact with aggressive substances, 

then  it  is the  responsibility  of  the  user  to  take  suitable  precautions  that  prevent  it  from  being 
adversely affected, thus ensuring that the type of protection is not compromised. 

WARNING

 RF Device: Unit cannot be painted or coated with any material. Coating can 

adversely  affect  the  performance  of  the  device.  Unit  shall  be  masked  appropriately  if  post 
installation coating is required.     

WARNING

  EXPLOSION  HAZARD:  The  equipment  temperature  Class  is  T4  and  only 

certified for use in ambient temperatures. Product is rated from -40

C to +55

C

 

and should not 

be used outside this range in an explosive environment.    

WARNING

  EXPLOSION  HAZARD:  Installation  shall  be  carried  out  in  accordance  with 

the applicable code of practice by suitable trained personnel.     

 WARNING

 POTENTIAL ELECTROSTATIC CHARGING HAZARD: Under certain extreme 

circumstances,  the  non-metallic  parts  incorporated  in  the  enclosure  of  this  equipment  may 
generate an ignition-capable level of electrostatic charge.  Therefore the equipment shall not be 
installed in a location where the external conditions are conducive to the build-up of electrostatic 
charge on such surfaces.  This is particularly important if the equipment is installed in a zone 0 
location.

 

WARNING

 POTENTIAL ELECTROSTATIC CHARGING HAZARD: Suitable for hose down 

cleaning only. Do not clean unit with a dry cloth. Static can be generated when two dry parts are 
rubbed together.     

WARNING

  DO  NOT  OPEN  WHEN  EXPLOSIVE  ATMOSPHERE  IS  PRESENT.  Battery 

replacement shall be done in an area known to be non-hazardous. Use only replaceable battery 
pack IONX model 303382 (19 mAH) or 303406 (76 mAH). See battery replacement procedure in 
Appendix F. 

WARNING

 Products contain Primary Lithium batteries. Proper disposal procedures are 

required  at  end  of  life  conditions.  Use  local  regulatory  disposal  method  for  lithium  Thionyl 
chloride batteries. For example, disposal procedure 49 CFR 173.185.     

Summary of Contents for CMU-E4S

Page 1: ...______________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 1 of 47 IONX Technical Data Installation Manual for the Ed...

Page 2: ...fect the performance of the device Unit shall be masked appropriately if post installation coating is required WARNING EXPLOSION HAZARD The equipment temperature Class is T4 and only certified for use...

Page 3: ...ucun mat riau Le rev tement peut nuire aux performances de l appareil L unit doit tre masqu e de mani re appropri e si un rev tement post installation est requis ATTENTION DANGER D EXPLOSION La classe...

Page 4: ...lling screws T 27 Tamper Resistant Torx driver Securing CMU to bracket If using a knife to cut the tape do not let the blade extend more than inch inside of the cardboard box 2 1 Inspect shipping box...

Page 5: ...m with help in the subject line 3 1 2 If there is no reply contact the IONX Support Center Appendix C to get your email address set up to use TARA and IONXlive net 3 1 3 Download the IONX E series app...

Page 6: ...reply within 60 minutes contact the IONX Support Center Appendix D to get your email address set up to use TARA and IONXlive net 4 2 Associating the Car Number to the CMU 4 2 1 Start a new email mess...

Page 7: ...U o Period o The serial number of the new CMU being installed o Period o The Car initials o Period o The Car number which the CMU is installed on Example R OldSerialNumber NewSerialNumber CarInitial C...

Page 8: ...nual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 8 of 47 4 4 2 After logging in you should see the following screen This is the Install tab and should b...

Page 9: ...ber format ABCD 123456 and choose the customer name from the dropdown Then press the Install button The following message should be displayed Success Unit Serial Number is now installed on Car Mark as...

Page 10: ...on H Process Owner Engineering Page 10 of 47 4 4 4 If installing multiple devices please use the section at the bottom of the page Up to five 5 devices can be installed at one time Success messages wi...

Page 11: ...RA commands not used during installation can be found in Appendix B 4 5 1 Uninstall Used when uninstalling IONX CMU devices from cars Enter the serial number and car name for the device to be uninstal...

Page 12: ...ion H Process Owner Engineering Page 12 of 47 4 5 2 Change battery See Appendix F 4 5 3 Replace Used when replacing an IONX CMU device on a car with another IONX CMU Enter old CMU serial number to be...

Page 13: ...g Page 13 of 47 4 5 4 Wireless Sensor Monitor WSM For information purposes only Car sets are CMU devices plus Wireless Sensor Nodes WSNs WSM is used to determine if a CMU is awake and all WSNs have jo...

Page 14: ..._______________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 14 of 47 5 Miscellaneous Translat...

Page 15: ...ket is required for CMU E4S and CMU E5S models when commissioning for use in potentially explosive atmosphere IONX part number 302262 Isolation mount bracket for ExS is approved for use in explosive a...

Page 16: ...om _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineeri...

Page 17: ...ion Date 9 July 18 Revision H Process Owner Engineering Page 17 of 47 A 3 E4S and E5S Installation with Magnetic Bracket and Safety Tether Required Tools Materials for Safety Tether Tool Name Part No...

Page 18: ...MPERFECTIONS THAT MAY PREVENT THE MAGNETS FROM MATING FLUSH AND SECURING TO THE RAILCAR SURFACE STEP 3 THREAD THE WIRE ROPE THROUGH THE FERRULE AND AROUND ONE OF THE BRACKET FEET AND BACK THROUGH THE...

Page 19: ...___________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 19 of 47 DIFFERENT TYPES OF P...

Page 20: ...xlive com _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner En...

Page 21: ...ive com _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engi...

Page 22: ...e com _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engine...

Page 23: ...____________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 23 o...

Page 24: ...____________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 24 of 47 A 7...

Page 25: ..._____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering...

Page 26: ...___________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 26 of...

Page 27: ...port Center Appendix D to make sure your email address is registered to use TARA and IONXlive net B 2 Install Validation using IONXlive net B 2 1 Navigate to www IONXlive net and login if a username a...

Page 28: ...2 4 If the installation was completed successfully there should be a recent message from the device If the message does not show up on the website please contact the IONX Support Center Appendix D B 2...

Page 29: ...Email Request to TARA B 3 3 Send the email message B 3 3 1 A response email will be sent from TARA confirming B 3 3 2 The subscription to TARA for the CMU B 3 3 4 Example Below Figure 12 B3 4 A secon...

Page 30: ...nfidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 30 of 47 Figure 13 Sample TARA Message B 3 5 TARA now is configured to monitor the CMU Repeat the process for all the CMUs...

Page 31: ...t phone or any computer with email access C 1 Before starting C 1 1 Confirm your email address is set up in the IONX TARA system by emailing tara ionxlive com with help in the subject line C 1 2 If th...

Page 32: ...ge confirming the installation will be sent from TARA See example email in below C 2 4 The CMU is associated with the car number The installation is complete The car now can be released into service T...

Page 33: ...al 1 484 653 2600 press 1 for Customer Service Phone toll free 1 888 519 4050 Fax 1 484 653 2601 Email supportcenter ionxlive com D2 Forcing the CMU to call If there is a problem verifying messages on...

Page 34: ..._______________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 34 of 47 D4 Overview of CMU physical feat...

Page 35: ...Center Appendix D so a Customer Service Representative can correct the home position of the CMU E 2 2 The CMU configuration is not set correctly The CMU may not have been configured to report open clo...

Page 36: ..._____ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 36 of 47 Appendix F Battery Replacement Required Tools Materials Tool Name...

Page 37: ...hazardous Attention Le bo tier peut accumuler une charge lectrostatique Nettoyez le bo tier en pulv risant de l eau N utilisez pas de chiffon pour nettoyer le CMU Retirer la CMU dans une zone connue...

Page 38: ..._________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 38 of 47 F 3 Remove the lid and...

Page 39: ...he battery pack and set aside WARNING DO NOT PLACE USED HAZARDOUS BATTERY PACKS IN THE TRASH THESE SHOULD BE TAKEN TO A RECYLCING FACILITY THAT CAN PROPERLY DISPOSE OF THEM ATTENTION NE PLACEZ PAS LES...

Page 40: ...TTERY PACK 303406 UTILISER UNIQUEMENT SUR LES MOD LES IONX E4X E5X et E6X From your email account the one you have registered for the IONXLive web site with start a new email Enter TARA ionxlive net i...

Page 41: ...ery to the core module F 11 Confirm device activation message was received using IONX E series phone application F 12 Tuck the serial and power cables in the case F 13 Place the lid on the base enclos...

Page 42: ...E SCREWS COUNTER CLOCKWISE UNTIL YOU FEEL THEM CLICK INTO THE EXISTING THREAD BEFORE TIGHTENING TO ENSURE HOLE IS NOT RE THREADED FAILURE TO DO THIS WILL STRIP THE THREADS MISE EN GARDE TOURNER LENTEM...

Page 43: ...cks If any part of the oring is removed the oring gland must be cleaned to be free of particulates G 3 Clean enclosure base top of oring surface with damp cloth G 4 Clean enclosure lid oring bump out...

Page 44: ...ference that may cause undesired operation Num ro de certification d Industrie Canada IC 12436A CMUE5A s applique aux appareils CMU marqu s CMU E5X et CMU E5S Num ro de certification d Industrie Canad...

Page 45: ...ential Revision Date 9 July 18 Revision H Process Owner Engineering Page 45 of 47 This device complies with Industry Canada s license exempt RSSs Operation is subject to the following two conditions 1...

Page 46: ...e com _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engine...

Page 47: ...______________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 47 of 47 I...

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