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Ionx CMU-E4S, Installation Manuals

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Ionx CMU-E4S Installation Manuals Download Page 17

IONX Support Center 1-800-621-8442, [email protected]

 

_____________________________________________________________________________________ 
303350 Installation Manual E-Series CMU 

 

Confidential 

Revision Date: 9-July-18 

 

Revision: H 

Process Owner:  Engineering 

 

Page 17 of 47 

A.3 

E4S and E5S Installation with Magnetic Bracket and Safety Tether 

 

 

 
 
 

Required Tools/Materials for Safety Tether 

 

Tool Name 
(Part No) 

Description 

 

Electricians’ Crimping 
Pliers 

  

Crimps ferrules to wire rope  

1/16 inch or 1.58 mm 
Ferrules - 2 per tether 

  

Ferrules for wire rope 

1/16 inch or 1.58 mm 
Wire Rope 

– 6 foot each 

  

Wire rope for safety tether 

 

 

Summary of Contents for CMU-E4S

Page 1: ...______________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 1 of 47 IONX Technical Data Installation Manual for the Ed...

Page 2: ...fect the performance of the device Unit shall be masked appropriately if post installation coating is required WARNING EXPLOSION HAZARD The equipment temperature Class is T4 and only certified for use...

Page 3: ...ucun mat riau Le rev tement peut nuire aux performances de l appareil L unit doit tre masqu e de mani re appropri e si un rev tement post installation est requis ATTENTION DANGER D EXPLOSION La classe...

Page 4: ...lling screws T 27 Tamper Resistant Torx driver Securing CMU to bracket If using a knife to cut the tape do not let the blade extend more than inch inside of the cardboard box 2 1 Inspect shipping box...

Page 5: ...m with help in the subject line 3 1 2 If there is no reply contact the IONX Support Center Appendix C to get your email address set up to use TARA and IONXlive net 3 1 3 Download the IONX E series app...

Page 6: ...reply within 60 minutes contact the IONX Support Center Appendix D to get your email address set up to use TARA and IONXlive net 4 2 Associating the Car Number to the CMU 4 2 1 Start a new email mess...

Page 7: ...U o Period o The serial number of the new CMU being installed o Period o The Car initials o Period o The Car number which the CMU is installed on Example R OldSerialNumber NewSerialNumber CarInitial C...

Page 8: ...nual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 8 of 47 4 4 2 After logging in you should see the following screen This is the Install tab and should b...

Page 9: ...ber format ABCD 123456 and choose the customer name from the dropdown Then press the Install button The following message should be displayed Success Unit Serial Number is now installed on Car Mark as...

Page 10: ...on H Process Owner Engineering Page 10 of 47 4 4 4 If installing multiple devices please use the section at the bottom of the page Up to five 5 devices can be installed at one time Success messages wi...

Page 11: ...RA commands not used during installation can be found in Appendix B 4 5 1 Uninstall Used when uninstalling IONX CMU devices from cars Enter the serial number and car name for the device to be uninstal...

Page 12: ...ion H Process Owner Engineering Page 12 of 47 4 5 2 Change battery See Appendix F 4 5 3 Replace Used when replacing an IONX CMU device on a car with another IONX CMU Enter old CMU serial number to be...

Page 13: ...g Page 13 of 47 4 5 4 Wireless Sensor Monitor WSM For information purposes only Car sets are CMU devices plus Wireless Sensor Nodes WSNs WSM is used to determine if a CMU is awake and all WSNs have jo...

Page 14: ..._______________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 14 of 47 5 Miscellaneous Translat...

Page 15: ...ket is required for CMU E4S and CMU E5S models when commissioning for use in potentially explosive atmosphere IONX part number 302262 Isolation mount bracket for ExS is approved for use in explosive a...

Page 16: ...om _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineeri...

Page 17: ...ion Date 9 July 18 Revision H Process Owner Engineering Page 17 of 47 A 3 E4S and E5S Installation with Magnetic Bracket and Safety Tether Required Tools Materials for Safety Tether Tool Name Part No...

Page 18: ...MPERFECTIONS THAT MAY PREVENT THE MAGNETS FROM MATING FLUSH AND SECURING TO THE RAILCAR SURFACE STEP 3 THREAD THE WIRE ROPE THROUGH THE FERRULE AND AROUND ONE OF THE BRACKET FEET AND BACK THROUGH THE...

Page 19: ...___________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 19 of 47 DIFFERENT TYPES OF P...

Page 20: ...xlive com _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner En...

Page 21: ...ive com _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engi...

Page 22: ...e com _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engine...

Page 23: ...____________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 23 o...

Page 24: ...____________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 24 of 47 A 7...

Page 25: ..._____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering...

Page 26: ...___________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 26 of...

Page 27: ...port Center Appendix D to make sure your email address is registered to use TARA and IONXlive net B 2 Install Validation using IONXlive net B 2 1 Navigate to www IONXlive net and login if a username a...

Page 28: ...2 4 If the installation was completed successfully there should be a recent message from the device If the message does not show up on the website please contact the IONX Support Center Appendix D B 2...

Page 29: ...Email Request to TARA B 3 3 Send the email message B 3 3 1 A response email will be sent from TARA confirming B 3 3 2 The subscription to TARA for the CMU B 3 3 4 Example Below Figure 12 B3 4 A secon...

Page 30: ...nfidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 30 of 47 Figure 13 Sample TARA Message B 3 5 TARA now is configured to monitor the CMU Repeat the process for all the CMUs...

Page 31: ...t phone or any computer with email access C 1 Before starting C 1 1 Confirm your email address is set up in the IONX TARA system by emailing tara ionxlive com with help in the subject line C 1 2 If th...

Page 32: ...ge confirming the installation will be sent from TARA See example email in below C 2 4 The CMU is associated with the car number The installation is complete The car now can be released into service T...

Page 33: ...al 1 484 653 2600 press 1 for Customer Service Phone toll free 1 888 519 4050 Fax 1 484 653 2601 Email supportcenter ionxlive com D2 Forcing the CMU to call If there is a problem verifying messages on...

Page 34: ..._______________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 34 of 47 D4 Overview of CMU physical feat...

Page 35: ...Center Appendix D so a Customer Service Representative can correct the home position of the CMU E 2 2 The CMU configuration is not set correctly The CMU may not have been configured to report open clo...

Page 36: ..._____ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 36 of 47 Appendix F Battery Replacement Required Tools Materials Tool Name...

Page 37: ...hazardous Attention Le bo tier peut accumuler une charge lectrostatique Nettoyez le bo tier en pulv risant de l eau N utilisez pas de chiffon pour nettoyer le CMU Retirer la CMU dans une zone connue...

Page 38: ..._________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 38 of 47 F 3 Remove the lid and...

Page 39: ...he battery pack and set aside WARNING DO NOT PLACE USED HAZARDOUS BATTERY PACKS IN THE TRASH THESE SHOULD BE TAKEN TO A RECYLCING FACILITY THAT CAN PROPERLY DISPOSE OF THEM ATTENTION NE PLACEZ PAS LES...

Page 40: ...TTERY PACK 303406 UTILISER UNIQUEMENT SUR LES MOD LES IONX E4X E5X et E6X From your email account the one you have registered for the IONXLive web site with start a new email Enter TARA ionxlive net i...

Page 41: ...ery to the core module F 11 Confirm device activation message was received using IONX E series phone application F 12 Tuck the serial and power cables in the case F 13 Place the lid on the base enclos...

Page 42: ...E SCREWS COUNTER CLOCKWISE UNTIL YOU FEEL THEM CLICK INTO THE EXISTING THREAD BEFORE TIGHTENING TO ENSURE HOLE IS NOT RE THREADED FAILURE TO DO THIS WILL STRIP THE THREADS MISE EN GARDE TOURNER LENTEM...

Page 43: ...cks If any part of the oring is removed the oring gland must be cleaned to be free of particulates G 3 Clean enclosure base top of oring surface with damp cloth G 4 Clean enclosure lid oring bump out...

Page 44: ...ference that may cause undesired operation Num ro de certification d Industrie Canada IC 12436A CMUE5A s applique aux appareils CMU marqu s CMU E5X et CMU E5S Num ro de certification d Industrie Canad...

Page 45: ...ential Revision Date 9 July 18 Revision H Process Owner Engineering Page 45 of 47 This device complies with Industry Canada s license exempt RSSs Operation is subject to the following two conditions 1...

Page 46: ...e com _____________________________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engine...

Page 47: ...______________________________________________________________________ 303350 Installation Manual E Series CMU Confidential Revision Date 9 July 18 Revision H Process Owner Engineering Page 47 of 47 I...

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