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TVOC 2 MANUAL 

 

Ion Science Ltd 

  Page 11 of 32 

Unrivalled Gas Detect

ion.

                                      

ionscience.com

 

Installation   

 

 

 

 

 

 

 

 

 

 

 

 

Location 

 

There are many variables involved in defining the optimum location for a gas detector. Obvious though it may sound, 

the most important rules are: 

 

 

A detector will not detect gas unless gas actually reaches the detector. 

 

TVOC 2 should be mounted in the location most likely to detect gas. 

 

TVOC 2 must be mounted vertically with the sensor underneath the case. This avoids water, dust and debris 

blocking the access to the detector cell. 

 

If possible, mount TVOC 2 near the ceiling to target VOC gases that are lighter than air or just above floor level 

to detect VOC gases that are heavier than air. 

 

Mount TVOC 2 in an area that has good air circulation. Restricting natural air current may result in delayed 

detection. 

 

Never mount TVOC 2 in direct sunlight or over a heat source such as a radiator. This may cause the unit to 

exceed its certified working temperature range. 

 

Do not mount TVOC 2 in areas likely to flood. 

 

Mount TVOC 2 units in locations that are easily accessible for servicing. 

 

Percentage variations in the composition of air (78% Nitrogen, 21% Oxygen and 1% Argon) may affect the 

detected signal. 

 

Please refer to the technical specifications of the instrument under Technical Specifications of this manual before 

beginning a TVOC 2 installation.  

 

Cable and gland requirements 

 

The  screw  terminal  sockets  for  connecting  wires  in  the  TVOC  2  accept  wires  of  0.5mm

2

  to  2.5mm

Cross-

Sectional Area (CSA) 

 

Screened cables for both power and signal out are necessary to achieve EMC compliance. Cable screens must 

be  terminated  at  both ends  for  them to  be  effective in  achieving  electromagnetic compatibility  (EMC).  The 

screens should be terminated to the TVOC 2 enclosure using EMC compatible cable glands. It is important for 

an EMC compatible gland to make electrical contact to the enclosure. This is usually done using a serrated 

washer  or  EMC  lock  nut  that  bites  through  the  paint  making  electrical  contact.  EMC  lock  nuts  have  been 

provided. These locknuts are orientation specific the points should be facing against the case in order to cut 

through the paint during tightening.  

 

Two  M20  cable  glands  and  one  blanking  plug  have  been  supplied  as  standard  to  ease  installation  in  most 

circumstances. These parts will not be appropriate for all applications, so they should be used at the discretion 

of the installation engineer. It is recommended that the manufacturer’s instructions are followed for the gland 

and blanking plug installation. The M20 blanking plug has been included to enable installations using a single 

cable entry (for example a three-wire system) to be implemented. 

 

While Ion Science cannot recommend the cable gland suitable for every application the following information 

may be useful to the installation engineer for the selection of the appropriate type:  

 

For intrinsically safe operation using safety barriers, the only requirements on the cable glands are 

that they are better than IP20 rated. This may seem extraordinary however, where the power is safely 

limited to the TVOC 2 it is intrinsically safe so does not rely on the prevention of dirt or moisture into 

the enclosure.  

 

For safe operation in Zone 2 without safety barriers, cable glands must be ATEX or IECEx rated (Ex e, 

Ex n or Ex d) and at least IP54. 

 

Installation of the TVOC 2 depends on preferences of the installer, intrinsically safe operating legislation and 

the application. 

 

Ion Science suggests connecting the screens from cables via a gland as shown on the diagrams and under Installation 

Section of this manual. There may however be technical circumstances where connection to the PCB is necessary.

Summary of Contents for TVOC 2

Page 1: ...nrivalled Gas Detection ionscience com Instrument User Manual V1 1 TVOC 2 For Sales Service Contact 2650 E 40th Ave Denver CO 80205 Phone 303 320 4764 Fax 303 322 7242 1 800 833 7958 www geotechenv co...

Page 2: ...nt The standard warranty of your instrument can be extended to up to five years on PhoCheck Tiger and two years on other Ion Science instruments To receive your extended warranty you must register you...

Page 3: ...15 2010 Explosive Atmospheres Equipment Protection by other means n BS EN 61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use General requirements Dir...

Page 4: ...Operation 16 Start Up 16 LED s 16 Selector pins 17 Calibration mode 17 Calibration gases 17 Calibration routine 18 Setting the ZERO 18 Setting the span gas concentration 19 Setting the SPAN 19 Mainte...

Page 5: ...and understand this user manual fully before installing operating or servicing TVOC 2 4 In the event of the internal supply fuse being ruptured the 4 20mA output will not provide indication of a syst...

Page 6: ...90 ppm 110 ppm Isobutylene equivalent 1 000 ppm range 900 ppm 1100 ppm Isobutylene equivalent How to calculate alternative concentration of gases for gases other than Isobutylene Calibration Ideal re...

Page 7: ...ns Intrinsic safety ia and Non sparking nA a Intrinsic Safety ia permits the deployment in areas where explosive gases of group IIA IIB and IIC are intermittently present Zone 1 with an ambient temper...

Page 8: ...Ion Science Ltd within ten days of receipt of shipment Ion Science cannot be held responsible for shortages not reported with in the period Standard TVOC 2 instrument Item Description Qty 1 TVOC 2 ins...

Page 9: ...gram 4 shows selector pin A removed The following table shows the selector pin combinations and the corresponding function a Selector pin fitted r Selector pin removed Selector pin A B C D Range Displ...

Page 10: ...is connected Always ensure power is disconnected from TVOC 2 before changing setting or carrying out maintenance Never place selector pins on the programming port connector Ensure static build up is...

Page 11: ...to the TVOC 2 enclosure using EMC compatible cable glands It is important for an EMC compatible gland to make electrical contact to the enclosure This is usually done using a serrated washer or EMC l...

Page 12: ...TVOC 2 case can be used as a template when marking out fixing holes but do not drill through the fixing holes Installation Power requirements Non Intrinsically Safe Operation applications Input power...

Page 13: ...TVOC 2 MANUAL Ion Science Ltd Page 13 of 32 Unrivalled Gas Detection ionscience com Diagram 7 4 Wire System Non IS 3 Wire System Non IS Diagram 6...

Page 14: ...eters for Intrinsically Safe Zone 1 or Zone 2 installations Input Power Ui 18V Ii 800mA Pi 1 2W Ci 0 F Li 0mH Output 4 20mA Ui 30V Ii 200mA Pi 1 2W Ci 0 F Li 0mH For information only please see Intrin...

Page 15: ...able safety precautions are taken Initial calibration TVOC 2 is calibrated at Ion Science before dispatch using 100 ppm Isobutylene However if you wish to calibrate your TVOC 2 after installation Ion...

Page 16: ...ators The green indicates TVOC 2 s working status ON Indicates the PID lamp is OFF Flashing Indicates the PID lamp is ON A red indicates fault status ON Indicates TVOC 2 cannot function correctly The...

Page 17: ...he state changes i e an LED illuminates and or the display changes Ensure the magnet is withdrawn away from the magnetic switch by at least 4 cm once a change has occurred Calibration gases TVOC 2 has...

Page 18: ...ene on 0 100 ppm and 0 1000 ppm ranges 0 1 20 0 ppm Isobutylene on the 0 10ppm range 3 Setting the SPAN Using the SPAN gas Diagram 11 Setting the ZERO 1 Place the calibration magnet over the Ion Scien...

Page 19: ...uished and the numeric display will start to flash 2 If the 0 10ppm range is selected you will be able to adjust between 0 1 ppm and 20ppm for both the 100 ppm and 1000 ppm ranges a concentration of b...

Page 20: ...brate the span Now place the magnet over the logo to return to normal monitoring routine The green STATUS LED will begin flashing as TVOC 2 starts IMPORTANT Unacceptable calibration levels will not be...

Page 21: ...al sensor cap using the Allen key supplied in the TVOC 2 Accessory Kit part number A 900214 Warning Failing to remove the locking screw before unscrewing the sensor cap will damage the sensor holder 3...

Page 22: ...ation may reveal a fine film of contamination on the lamp window However it should be noted that window contamination is frequently not visible Black or metallic deposits on the interior face of the l...

Page 23: ...nation is not visible Cleaning of the lamp should be carried out on a regular basis depending on the duty cycle of the PID lamp and the environment The humidity of the air and contaminants may affect...

Page 24: ...Do not assemble using a damaged lamp as this may rupture the stack s lamp O ring seal Irreparable damage will be caused by forcing the PID into the sensor housing if not correctly aligned NOTE Always...

Page 25: ...ations listed below that require special consideration Gas sample systems It is sometimes necessary to pump or draw a gas sample past the TVOC 2 For this a Flow Adaptor can be fitted The flow adaptor...

Page 26: ...s not a recommended working pressure Ideally working pressure should be 30 mbar relative to ambient pressure 4 In line flow restrictions must be minimized Flow restrictions cause differential pressure...

Page 27: ...ns in your area Find your local distributor by visiting ionscience com contact Contact details Italian Office Ion Science Italia Via Emilia 51 c 40011 Anzola Emilia Bologna ITALY Tel 39 051 0561850 Fa...

Page 28: ...ntial checks cures for these faults F1 Error If an F1 error occurs when the instrument is first switched on there may not be an issue The instrument needs to be left on for a few cycles to see if the...

Page 29: ...e identified in the spare parts section below If the instrument continues to exhibit the F1 failure after replacement of parts please contact your Ion Science distributor F3 error Diagram 27 The F3 er...

Page 30: ...213 Span Gas kit 10 ppm 10ppm Isobutylene 103Litres and flow Regulator in a carry case 849230 PID sensor Replacement PID Sensor MP6SDL6XU2 Carbon filter User for ZERO span A 31057 Calibration magnet U...

Page 31: ...Li 0mH 4 20mA Ui 30V Ii 200mA Pi 1 2W Ci 0 F Li 0mH for information only please see certificate before installation Zener Barriers Required Ask your installation engineers for installation application...

Page 32: ...ons are against an isobutylene calibration at 20 C 50 RH and up to 100 ppm unless otherwise indicated Manual log Manual Version Amendment Date updated Instrument Firmware PC Software TVOC 2 Manual V1...

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