ion science PhoCheck Plus 1000Ex User Manual Download Page 32

P 1000, 2000, 3000 & 5000 Ex                                                                                             

 

 Ion Science Ltd 

Page 32 of 41 

 

Maintenance  

 

 

 

 

 

 

 

 

 

 

 

 

Blowing out the PID Cell will fix 99% of maintenance problems 

 

When using the PID instrument in conditions of high ambient humidity, the 
PID may show unexpected  readings appearing to increase. This occurs  due 

to dust or other small particles within the detector becoming hydrated with 
humidity.  This  causes  these  particles  to  conduct  a  signal  between  the 
electrodes.  This  issue  can  be  resolved  by  the  user  in  the  field  using  the 

following procedure and a can of computer duster air. 

 

 

First remove the lamp, following the instructions on lamp removal from the 
cleaning  the  lamp  section  below  (steps  1  –  6).  Using  a  can  of  computer 
duster, spray air down the small metal tube. Replace the lamp and cap and 
test the instrument. 

  

 

1. 

 Keep the PID detector lamp window clean. 

 

2.  

Replace the sample filters on a regular basis.

 

 

Frequency of cleaning the detector lamp and replacement of the filter depends 

on the type of gas being detected and the quality of the background air.  
 

3.      Secondary Probe Filter 

Designed to strengthen the instrument response, even in condensing 

       environments.  

         If the instrument background reading is high, change the main probe filter 

       first. If the readings remain high it will be necessary to change the secondary 

       probe filter as follows; 

 

a)

 

Using an 11mm (7/16”) spanner unscrew the probe fitting from the end 
of the PID detector nozzle.  

b)

 

Remove and discard the secondary probe filter.  

c)

 

Insert a new secondary probe filter into the probe fitting.

 

 

d)

 

Screw  the  probe  fitting  back  onto  the  nozzle  and  tighten  using  the 

11mm (7/16”) spanner.  

 

CAUTION: DO NOT OVERTIGHTEN THE PROBE FITTING  

 

         Cleaning the P Lamp 

 

 

 

 

 

 

 

 

The P PID relies on an ultraviolet light source  ionising  VOC gases as they pass across  the lamp 
window. This process may result in a very fine layer of contamination appearing on the detector window that 

must be removed on a regular basis.  
 

CAUTION! 

The  P  is  a  sensitive  detector.  Internal  components  must  be 

handled with clean hands and clean tools. The P lamp is fragile. 

Handle with great care! 

 

1.  

Ensure that the P is switched OFF. 

 

2.  

Remove  the  probe  and  filter

.

  Unscrew  the  black  knurled  ring  to 

expose the detector lamp. 

 

3.

 

Push a lamp-removing sleeve over the end of the lamp. This  

 

allows the user to grip the glass. 

 

 

 

 

 

 

Summary of Contents for PhoCheck Plus 1000Ex

Page 1: ...Manual V2 5 PhoCheck 1000Ex PhoCheck 2000Ex PhoCheck 3000Ex PhoCheck 5000Ex PhoCheck Instrument User Manual part number 845221 Register your instrument online to receive your Extended 2 Year Warranty...

Page 2: ...PhoCheck 1000 2000 3000 5000 Ex Ion Science Ltd Page 1 of 41...

Page 3: ...tus for Potentially Explosive Atmospheres General Requirement BS EN 60079 11 2007 Explosive Atmospheres Equipment Protection by Intrinsic Safety I BS EN 61010 1 2001 Safety requirements for electrical...

Page 4: ...Menu 13 Instrument Menu 14 19 Data logging 14 View Data 14 Zone Maintenance 15 PC Communication 15 Alarm 16 Sound Confidence Beep 16 Calibration 16 Back light 18 Date Time 18 PID Gas Selection 18 PID...

Page 5: ...he default mode of operation This mode is often used in applications such as Head Space Sampling and Leak Detection where several areas or Zones are to be monitored and readings data logged All sensor...

Page 6: ...ng that gases response factor To change the selected gas please see page 18 Turn the instrument on by pressing the key Press and hold the key and check the correct gas alarm levels and zero mode are s...

Page 7: ...ravelled the length of the screen The DELAY symbol will briefly appear before the instrument turns OFF completely This procedure has been designed to avoid accidental switch OFF ENTER This key selects...

Page 8: ...NTER use the UP DOWN keys to view the available functions then press ENTER to select the function options LEL Gas Selection P26 Display Function Selection P 12 View Data P 14 Zone Maintenance P 15 PC...

Page 9: ...UP and DOWN keys See Figure 2 Pressing Enter will cause the selection to flash When flashing use the UP and DOWN keys to adjust it When you have adjusted the parameter to an acceptable level press th...

Page 10: ...lows viewing of stored data in the instruments internal memory Zone Maintenance Page 15 PhoCheck 2000 3000 5000 Allows the creation selection and deletion of Zone names Data Transfer Page 15 PhoCheck...

Page 11: ...5000 Allows the selection of different PID lamps Units Page 19 PhoCheck 1000 2000 3000 5000 Allows the selection of ppb ppm or mg m3 as measurement units Data log Memory Alarm Page 19 PhoCheck 2000 30...

Page 12: ...nt is turned on This is to remind the user to test the instrument responded accurately when it is supplied with gas See page 20of the software section for more information Battery Status The battery s...

Page 13: ...ng the ENTER key When in HEALTH SAFETY mode see page 19 the on screen information is slightly different as STEL and TWA calculations are displayed in figures and the graph remains in real time Again a...

Page 14: ...d unless specified all readings will automatically be stored under this Zone The PhoCheck has an additional 199 Zones which the user can name themselves either direct via the instrument or by using th...

Page 15: ...ion Letter order on the instrument is shown on the right the highlighted A is the start letter Selecting the LIST symbol allows you to view existing Zone names and to select the zone under which you w...

Page 16: ...thin the gas table When PhoCheck alarms in Health and Safety mode the relevant TWA or STEL figure shown on the display will flash These values cannot be changed either via the instrument or the IonPC...

Page 17: ...r from the instrument and fit the carbon canister Alternatively a known clean air supply can be used Note the carbon canister simply pushes onto end fitting do not force and no turning is required 4 P...

Page 18: ...ctive Although many VOC gases are detectable the PhoCheck PID cannot differentiate between the gases When you select the VOC gas you wish to measure from the PhoCheck internal gas list the instrument...

Page 19: ...C for long term storage and review High and low alarm levels can be set Application Health Safety Mode PhoCheck 3000 5000 Modes of operation are selected to suit how the instrument is being used Healt...

Page 20: ...desk top or from your Start Menu Programs IonPC Connecting PhoCheck with a PC Switch on your PhoCheck instrument enter the function menu and select the Data Transfer symbol by pressing the enter key W...

Page 21: ...ommunicating with the instrument and will give you the option to download data logged readings as shown here Select FINISHED if you do not wish to download the data If you do wish to download data hig...

Page 22: ...wn However if you wish to use a different gas table previous selections will be shown on the drop down menu or click BROWSE and search for and select the table you require You can now choose to set up...

Page 23: ...elect SEND TO INSTRUMENT from the dropdown menu shown above Always save modified gas tables under a different file name keeping the original complete Instrument Instrument details such as serial numbe...

Page 24: ...ased to use with your instrument Application Enables the selection and de selection of Health Safety mode and the selection of ppm ppb or mg m3 In Health Safety mode STEL and TWA timings can be adjust...

Page 25: ...r every key press Clock Set the instruments clock and date for the purposes of data logging Either set it manually or if your PC clock is correct you can simply set your instrument to the same time as...

Page 26: ...information straight to the instrument and leave the screen open or select OK and they will be transferred to the instrument and the screen will close automatically Zones Clear Delete existing Zones f...

Page 27: ...Science Ltd warrants to the original Licensee only that the CD s on which the software is recorded is free from defects in materials and workmanship under normal use and service for a period of ninety...

Page 28: ...t any type of maintenance on your PhoCheck instrument Non rechargeable battery types to be used For Intrinsic Safety of T4 rating and reduced risk of explosion you must only use Duracell Standard Proc...

Page 29: ...als a set of 4 x AA cells contained in a removable battery clip 3 Remove the battery clip 4 Replace the exhausted batteries using the guidelines stated above 5 Check all batteries have the correct pol...

Page 30: ...computer duster Battery Battery is low or 1 Not charging Check charger is connected and switched ON at supply 2 Slow charge current is low Check the battery settings 3 Slow charge current is high Disc...

Page 31: ...et to ON see page 19 Press Esc and either continue and previous readings will be over written or download saved data to a PC before continuing Clock The internal clock has failed Return the instrument...

Page 32: ...gned to strengthen the instrument response even in condensing environments If the instrument background reading is high change the main probe filter first If the readings remain high it will be necess...

Page 33: ...ty data sheet MSDS is available on request from Ion science ltd The key issues are listed below Hazard identification May cause irritation of respiratory tract and eyes Handling Do not breathe vapour...

Page 34: ...micron probe filter PK of 5 A 31066 Std probe attachment PK of 5 A 31063 PID Lamp Cleaning Kit 20 Cleans A 30555 5 m 16 ft flexible extension hose A 30556 10 m 33 ft flexible extension hose A 31146 S...

Page 35: ...ver being very low in cost has the advantage when used in HazMat applications including possible WMD exposure in that it is simply removed after use and replaced with a fresh one keeping both the user...

Page 36: ...ff the backing to the large section of double sided tape in the middle of the instrument 4 Gather the excess plastic on one side of the instrument and stick it on the midway point of the double sided...

Page 37: ...ience distributor for pricing The upgrade process is easy and the instrument does not need to be returned to the distributor or manufacturer After ordering the upgrade for your instrument a code will...

Page 38: ...ons Instrument 340 x 60 x 50 mm Standard Carry Case 420 x 320 x 97 mm Weight Instrument 0 640 kg 1 4 lb Packed in case 3 1 kg 6 8 lb Materials Instrument Conductive carbon loaded polypropylene based r...

Page 39: ...eV and 8 4 eV expected life of 3 years and 11 7 eV 1 month Lamps are very fragile please handle with care at all times never touch the window and do not drop Lamp cleaning for normal use is every 100...

Page 40: ...9 Add new software installation routine Updated to V2 0 24 10 08 V51 V1 24 PhoCheck V2 0 Declaration of conformity updated Include note regarding lamp cleaning i e Blowing out the lamp will resolve 9...

Page 41: ...PhoCheck 1000 2000 3000 5000 Ex Ion Science Ltd Page 42 of 41...

Page 42: ...g the details below UK Office Keison Products P O Box 2124 Chelmsford Essex CM1 3UP England Tel 44 0 330 088 0560 Fax 44 0 1245 808399 Email sales keison co uk Please note Product designs and specific...

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