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Procedure: Firmware update for the Ioline FlexJet

Prepare the FlexJet to Update the Firmware

Updating the firmware

1

Determine what version of firmware you have

1. Power on the PC and FlexJet.

2. Ensure that the serial cable connects the PC to the 

FlexJet.

3. Make sure there is a green light on the keypad of the 

FlexJet and open the FlexJet Control Center.

4. The main screen shows the current firmware version in 

the upper right corner. 

5. If the firmware version is not shown, please check 

connections to the printer. Call Ioline Customer Service 

for help resolving communication issues. 

6. If firmware is a lower number than version 253.2, use 

the “Manual firmware update” procedure

Auto Updating the Firmware

Note: 

Follow this procedure if your current firmware version is 

253.2 or higher.

1. Make sure the firmware file has been saved in the 

Ioline folder. Choose File>Download Firmware from the 

menu.

2. Press the Select Firmware button. 

3. Follow the onscreen directions that explain how to 

restart the printer so that it will accept new firmware. 

Press OK when the printer is ready (four yellow lights 

on the keypad.)

4. Use the window to browse to the location where the 

firmware file is stored (usually xxxxx.mot, where xxxxx 

is the version number). 

5. A window will appear that shows the transfer progress.

6. The printer will go through the initialization process 

when the firmware is finished. When finished, the OK 

light will turn red and the Square light will turn green. 

7. Press the Done button when the process is complete. 

8. Follow steps for the next procedure “Y fine adjustment 

for the service station”.

Manually Updating the firmware

Note: 

Use this procedure if your current firmware is lower than 

version 253.2

Prepare to Update the Firmware

1.  Power on the PC and FlexJet.

2.  Ensure that the serial cable connects the PC to the 

FlexJet.

3.  Copy the firmware file to a folder like c:\Ioline\

Firmware or another location that is easy to remem

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ber. If it is a ZIP archive, make sure it is decompressed 

before sending it to the FlexJet.

Setup TeraTerm

1.  Start TeraTerm. Please contact Ioline if you need a 

copy. It is included on the FlexJet CDROM in the 

X:\tools (where X is the CDROM drive letter) folder.

2.  When the “New Connection” window appears, click on 

the circle next to ‘Serial’ then select the COM port that 

connects the printer to the PC.

3.  In the main TeraTerm window menu, click on 

Setup>Serial Port.

4.  Change the ‘Baud rate’ to 38400. Make sure the other 

settings match the following:

a.  Data: 8 bit

b.  Parity: None

c.  Stop: 1 bit

d.  Flow Control: Xon/Xoff

e.  Transmit Delay: 0/0

5.  Press ‘OK’.

IMPORTANT NOTE: FlexPlot version 1 requires revision 1 

of the FlexJet firmware (229.0) or later. Please contact 

customer service for a free firmware upgrade.

Set the initial Y Fine Adjustment number

1) Turn on the FlexJet and let it initialize.

2) Open the “FlexJet Control Center” software.

3) When the window opens press Ctrl-Alt-B. You should 

see the “Service Station” window.

4) Click the “Move carriage out from SS” button. The 

carriage will move out of the Service Station.

5) Change the “Y fine adjust” number to -1000 and click 

the “Set fine adjust” button.

6) Click on the “Return carriage to SS” button. The car

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riage will move back into the Service Station.

2a

2b

Summary of Contents for FlexJet Series

Page 1: ...per from around the carriage c Remove inkjet cartridges Do NOT cover the cartridge heads with anything d Remove the AC power cable and any other cables connected to the rear of the printer Remove the end cover a Unplug the roll feed motor under the right end cover b Remove the 5 screws that hold the plastic end cover on to the right end of the printer There are two on the flat surface of the endpl...

Page 2: ...gic board cover plate Attention The cover will swing down when the last screw is removed Make sure to support it with one hand and let it slowly rotate b Unplug the roll feed motor power and encoder cables from the logic board then set the logic board cover aside Remove the Old Flex Cables a With the carriage secured clip the plastic ties that hold the white flex cables against the right side of t...

Page 3: ... v wheels on the tra verse gently push the carriage down and rotate the bottom of the carriage towards the front of the machine until the lower v wheels slip off of the lower traverse rail g Lift the carriage up and away from the machine The long flex cable bundle should follow the carriage as you pull it off Set the whole assembly aside c Unclip the carriage belt ends at the left and right sides ...

Page 4: ...he carriage Lightly press the loop into the groove at the back of the traverse so that it is in the cable channel c Move to the center of the machine and hold the new carriage up near the traverse with the blue lever s facing up and away from the machine e Ensure that the black drive belt is between the tra verse rails and behind the carriage base Hold the car riage at the right and left side of t...

Page 5: ...late and in front of the traverse e Hold the new carriage belt tensioner so that the 2 tabs and screw tip rest in the holes and detent in the right endplate To the left of the Service Station area hold both webs of the carriage belt to maintain slight belt tension so that the carriage belt tensioner doesn t move out of place f While maintaining tension on the carriage belt Attach the carriage belt...

Page 6: ...st touches the small round bum pers look at the ribbon cable bundle loop It should leave a small gap between the sleeving and the left endplate no further than 08 2mm away as the carriage base touches the bumpers 11 Secure and Arrange the Ribbon Cable Bundle Part 2 a Continue to smooth the ribbon cable bundle toward the right end plate to stretch the black sheathing so that it lays relatively flat...

Page 7: ...n g Insert the four longer flex cables into the daughter card connectors NOTE It is very important that the conductive side of the cables align with the conductive pads in the connector h Press the locking collar back down after each cable is inserted i Insert the shorter flex cable into the white connector on the bottom of the daughter card as shown It is very important that the conductive side o...

Page 8: ...h the blue cable edge facing away from the printer f Continue attaching cables in the order that they are stacked making sure that the connectors are folded as shown Attach the Ribbon Cables Attention The ribbon cable connectors are small Make sure that the connector is correctly aligned with the header pins before inserting a Pull the ribbon cables out straight from the right endplate and pull th...

Page 9: ... the logic board cover edges are OUT SIDE of the service station frame on the front and back b Make sure the ribbon cable bundle fits through the slot at the end of the cover and in the daughter card If needed shift the cables to the side to avoid pinching them c Connect the take up motor power and encoder cables as shown in 16 Plug in Take up wires ...

Page 10: ... complete 8 Follow steps for the next procedure Y fine adjustment for the service station Manually Updating the firmware Note Use this procedure if your current firmware is lower than version 253 2 Prepare to Update the Firmware 1 Power on the PC and FlexJet 2 Ensure that the serial cable connects the PC to the FlexJet 3 Copy the firmware file to a folder like c Ioline Firmware or another location...

Page 11: ...the process is complete the carriage will go through the power on sequence then enter the ser vice station TeraTerm will show that the new soft ware is installed by displaying the version number Reset Calibration Values 1 Turn power off on the FlexJet 2 Manually pull the carriage out of the storage position to the middle of the machine 3 Copy the factory calibration values from the white sticker i...

Page 12: ... cover One screw on the right side un clip the back right and left sides 4 Make sure the ink cartridges are installed and power the machine on Keypad Screw Pull out on the tabs to remove the cover 1 Notices Attention The discharge of static electricity may damage the keypad and components Use the included ground strap during all procedures Keep plastic objects away from the keypad and logic board ...

Page 13: ... don t appear in the middle of the holes turn the plastic thumbscrew on the side of the service station clock wise if the lines are to the right Counter Clockwise if the lines are to the left 9 Turn the power off and remove the ink cartridges WARNING After removing the ink cartridges lower the blue ink doors before continuing Spit well centering thumb screw Tape covering the holes in the spit well...

Page 14: ... the gap further by adding smaller numbers Note A Y fine adjust change of 25 mils results in a gap change that is equivalent to the thickness of a piece of paper 10 Press and hold the UP arrow on the keypad of the plotter While holding the button turn the machine back on When the carriage starts to move let go of the button 11 Once the carriage is back in the service station check the gap one more...

Page 15: ...h the nut while the carriage is in the service station Otherwise tighten the nut enough to hold the bracket and move the carriage out of the service station to 4 If you are happy with all the adjustments turn the power off on the machine 5 Let the FlexJet sit for 10 seconds then turn the power back on while holding the Up arrow on the keypad When the carriage starts to move let go of the button 6 ...

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