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INSTALLING AND WIRING THE ZP3-HCMS-ESP  

WIRING THE TRANSFORMER:

Wire the separate 24 Volt transformer to the
24VAC  POWER  ‘R’  and  ‘C’  terminals.  Use 
conventional  18-2  thermostat  wire.  After 

removing  the  outer  jacket,  strip  approximately 
1/8” insulation off of each wire. Land each lead to 
the 24VAC POWER screw terminals marked C 
and R.

TEST, CHECK AND STARTUP:

1.  Verify  that  all  component  wires  have  been 
connected  to  the  proper  terminals  and  are 
secure.

2. Make sure that the selector switches on the
panel are in their proper position.
3.  Apply 24 Volt power to the panel. 
4. Place all zone thermostats in the OFF mode 

with Auto fan.
5. With no calls taking place, the following panel 
LEDs should be lit:  

         

    24V  

 

    LIMIT 

 

    ZD1 

 

    ZD2 

 

    ZD3
6. Visually confirm that all zone dampers are in 
the open position.

7. Place zone 1 thermostat in the continuous fan 
ON mode and the system blower should come 
on. The following panel LEDs should be lit:
   24V  

 

  

    G   

 

    LIMIT
    ZD1

Note:  If  system  static  pressure  goes  above 
setpoint, the SPS LED will light along with the 
selected non-calling zone LEDs until non-calling 
zone  dampers  modulate  to  relieve  the  static 

pressure then both LEDs will turn off.
8. Put zone 1 thermostat in Auto fan and repeat 
the same steps for zone 2 and zone 3. The only 

change in LED status will be ZD2 LED will light 
for zone 2 and ZD3 LEDs will light for zone 3.
9. Once the ventilation test is completed, and the 
zone  thermostat  fan  modes  are  set  to  Auto, 

place zone 1 thermostat in the cooling mode and 
adjust the setpoint above the space temperature 
until  it  calls  for  cooling.  Keep  in  mind  that  the 

zone thermostat may have a time delay and that 
the panel has a 3 minute short cycle time delay 
before allowing the equipment to come on.  

6

Once the cooling cycle is energized, the 

following panel LEDs should be lit: 
    24V  

 

 

    Y1

    G
    LIMIT
    ZD1  

10. Repeat the same step for zone 2 and zone 
3. LED status should be the same with the 
exception that ZD2 LED will light for the zone 2 

thermostat cooling test and ZD3 LED will light 
for the zone 3 thermostat test. 
11. The same test can be done for a heating call 
from each zone.

12.  Once  testing  is  confirmed,  place  zone 
thermostats in their proper mode of operation. 

Summary of Contents for ZP3-HCMS-ESP

Page 1: ...er and take care of the opposite call If zones being served heating or cooling have not been satisfied within 20 minutes while an opposite call is taking place the system will changeover When the zone is satisfied or 20 minutes has elapsed the system will again changeover if an opposite call exists This is referred to as Auto Changeover First Call Priority Time Share In the event of a tie cooling ...

Page 2: ...ESSOR LED FAN LED LIMIT LED ZONE 1 DAMPER LED ZONE 2 DAMPER LED ZONE 3 DAMPER LED ZONE 2 THERMOSTAT ZONE 2 DAMPER ZONE 3 THERMOSTAT ZONE 3 DAMPER HVAC UNIT TERMINALS DISCHARGE TEMPERATURE SENSOR STATIC PRESSURE SENSOR LED STATIC PRESSURE SENSOR TERMINALS SPEED UP BUTTON HIGH LIMIT ADJUSTMENT SWITCHES ESP ZONE BYPASS SELECTOR PINS 3 AMP 3 AMP R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R ...

Page 3: ...OR Y2 2ND STAGE COMPRESSOR G FAN WIRE TO ZPA SPS STATIC PRESSURE SENSOR WIRE TO ZPA DTS DISCHARGE TEMPERATURE SENSOR R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G 302HC C 24V COMMON R 24V HOT W1 1ST STAGE HEAT W2 2ND STAGE HEAT Y1 1ST STAE COMPRESSOR Y2 2ND STAGE COMPRESSOR G FAN POWER CLOSE COMMON POWER OPEN C 24V COMMON R 24V HOT W1 1ST STAGE HEAT W2 2ND STAGE HEAT Y1 1ST...

Page 4: ...lector pin in the OFF position this will prevent air from bleeding into the zone when it is not calling even if the static pressure goes above the setpoint This is sometimes useful for basement zones or zones with small CFM requirements providing other non calling zones have the CFM capacity to allow enough air to bleed without causing air noise without over heating and cooling ADJUSTABLE HIGH LIM...

Page 5: ...ide the discharge air probe into the hole and use two self tapping sheet metal screws to secure the base to the plenum Use conventional 18 2 thermostat wire and wire nuts to attach the sensor leads Replace the cover with the wire nut connections inside Strip 1 8 insulation off of each wire at the other end and land the wires to the screw terminals marked DA on the panel INSTALLING AND WIRING THE Z...

Page 6: ... LED will light along with the selected non calling zone LEDs until non calling zone dampers modulate to relieve the static pressure then both LEDs will turn off 8 Put zone 1 thermostat in Auto fan and repeat the same steps for zone 2 and zone 3 The only change in LED status will be ZD2 LED will light for zone 2 and ZD3 LEDs will light for zone 3 9 Once the ventilation test is completed and the zo...

Page 7: ...le Auto or manual changeover Sensors ZPA DTS Discharge Temperature Sensor NTC Type 3 10K 77 F 3 77 F Ω FIELD WIRING TERMINALS Zone Thermostats C 24Vac Common R 24Vac Hot W1 First Stage Heat W2 Second Stage Heat Y1 First Stage Compressor Y2 Second Stage Compressor G Fan HVAC Equipment R 24Vac Equipment Hot W1 First Stage Heat W2 Second Stage Heat Y1 First Stage Compressor Y2 Second Stage Compressor...

Page 8: ...ans DSI controls generate electromagnetic interference EMI during their trial for ignition This electronic noise can sometimes interfere with ESP zoning panels as well as other nearby electronic components and even with the ignition control itself When using an ESP zoning panel with a gas furnace having DSI we recommend that the panel be mounted at least ten feet away from the furnace to reduce an...

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