iO HVAC Controls ZP3-HCMS-ESP Installation And Operation Instruction Manual Download Page 5

INSTALLING AND WIRING THE ZP3-HCMS-ESP  

MOUNTING THE ENCLOSURE:

Carefully  remove  the  panel  from  the  shipping 
carton.  Remove  the  cover  and  any  packing 
material.  Locate  the  panel  on  a  flat,  non-

condensating,  vertical  surface  near  the  indoor 
unit that will facilitate ease of wiring and service 
access. Use appropriate anchors and screws to 
secure the panel to the surface.

NOTE: 

The  panel  utilizes  home  run  wiring.  Tag  each 

zone  thermostat  cable  and  its  associated  zone 
damper cable to minimize wiring errors. 

WIRING ZONE THERMOSTATS:

Use  conventional  18-8  thermostat  wire.  After 
removing  the  outer  jacket,  strip  approximately 
1/8” insulation off of each wire. Land each wire to 

its designated screw terminal.

WIRING ZONE DAMPERS:

Use  conventional  18-3  thermostat  wire.  After 

removing  the  outer  jacket,  strip  approximately 
1/8” insulation off of each wire. Land each wire to 
its designated screw terminal. 

WIRING TO THE HVAC EQUIPMENT:

Use  conventional  18-6  thermostat  wire.  After 
removing  the  outer  jacket,  strip  approximately 

1/8” insulation off of each wire. Land each wire 
into its designated screw terminal on the HVAC 
UNIT terminals. 

Note: Do not wire the equipment common to 
the HVAC UNIT terminals on the panel.

INSTALLING  AND  WIRING  THE  ZPA-DTS 
DISCHARGE TEMPERATURE SENSOR:

Drill  a  15/32”  hole  in  the  middle  of  the  main 

discharge  air  plenum  approximately  18”  to  30” 
from  the  heat  pump  electric  strip  heater  or  the 
furnace  heat  exchanger  in  a  fossil  fuel 
application. Slide the discharge air probe into the 

hole and use two self-tapping sheet metal screws 
to  secure  the  base  to  the  plenum.  Use 
conventional 18-2 thermostat wire and wire nuts 

to attach the sensor leads. Replace the cover with 
the  wire  nut  connections  inside.  Strip  1/8” 
insulation off of each wire at the other end and

land the wires to the screw terminals marked DA 

on the panel. 

INSTALLING  AND  WIRING  THE  ZPA-SPS 
STATIC PRESSURE SENSOR:

The  ZPA-SPS  pressure  sensor  should  be 
installed on a flat, surface so that the diaphragm is 
in the vertical position. Use the 1/4” x 36” tubing 
provided and connect one end to the (

) high 

P1+

pressure fitting on the sensor. The other end of the 
tubing should be connected to the plastic sensing 
probe mounted in the main discharge air plenum 

prior to any zone dampers or duct transitions. The 
sensing  probe  is  3-1/8”  x  1/4”  O.D.  Install  and 
mount the probe with the arrow in the direction of 
airflow. The ZPA-SPS is factory set for 0.35” W.C. 

but is fully adjustable from 0.08” to 1.20” W.C. The 
terminals  are  not  polarity  sensitive.  Use  18-2 
thermostat wire. After removing the outer jacket, 

strip approximately 1/8” insulation off of each wire. 
Land  the  wires  to  the  2  and  3  terminal  on  the 
pressure sensor. Repeat the process on the other 
end and land the wires to the screw terminals on 

the panel marked SPS 2 and 3. 

55

CONTROL MUST BE MOUNTED

IN VERTICAL POSITION

THE 1/4” TUBING SHOULD BE

CONNECTED TO P1+ 

HIGH PRESSURE FITTING ON THE

PRESSURE SENSOR

AIR HANDLER

TOP VIEW

RETURN

AIR

SUPPLY

AIR

INSTALL

SENSING

PROBE

WITH ARROW
IN DIRECTION

OF AIRFLOW

ZPA-SPS

3

2

FACTORY SET

 

 0.35” W.G.

AT

WIRE TO

 

SPS 2 & 3

STATIC PRESSURE

 

 

SETPOINT DIAL

Summary of Contents for ZP3-HCMS-ESP

Page 1: ...er and take care of the opposite call If zones being served heating or cooling have not been satisfied within 20 minutes while an opposite call is taking place the system will changeover When the zone is satisfied or 20 minutes has elapsed the system will again changeover if an opposite call exists This is referred to as Auto Changeover First Call Priority Time Share In the event of a tie cooling ...

Page 2: ...ESSOR LED FAN LED LIMIT LED ZONE 1 DAMPER LED ZONE 2 DAMPER LED ZONE 3 DAMPER LED ZONE 2 THERMOSTAT ZONE 2 DAMPER ZONE 3 THERMOSTAT ZONE 3 DAMPER HVAC UNIT TERMINALS DISCHARGE TEMPERATURE SENSOR STATIC PRESSURE SENSOR LED STATIC PRESSURE SENSOR TERMINALS SPEED UP BUTTON HIGH LIMIT ADJUSTMENT SWITCHES ESP ZONE BYPASS SELECTOR PINS 3 AMP 3 AMP R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R ...

Page 3: ...OR Y2 2ND STAGE COMPRESSOR G FAN WIRE TO ZPA SPS STATIC PRESSURE SENSOR WIRE TO ZPA DTS DISCHARGE TEMPERATURE SENSOR R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G C R W1 W2 Y1 Y2 G 302HC C 24V COMMON R 24V HOT W1 1ST STAGE HEAT W2 2ND STAGE HEAT Y1 1ST STAE COMPRESSOR Y2 2ND STAGE COMPRESSOR G FAN POWER CLOSE COMMON POWER OPEN C 24V COMMON R 24V HOT W1 1ST STAGE HEAT W2 2ND STAGE HEAT Y1 1ST...

Page 4: ...lector pin in the OFF position this will prevent air from bleeding into the zone when it is not calling even if the static pressure goes above the setpoint This is sometimes useful for basement zones or zones with small CFM requirements providing other non calling zones have the CFM capacity to allow enough air to bleed without causing air noise without over heating and cooling ADJUSTABLE HIGH LIM...

Page 5: ...ide the discharge air probe into the hole and use two self tapping sheet metal screws to secure the base to the plenum Use conventional 18 2 thermostat wire and wire nuts to attach the sensor leads Replace the cover with the wire nut connections inside Strip 1 8 insulation off of each wire at the other end and land the wires to the screw terminals marked DA on the panel INSTALLING AND WIRING THE Z...

Page 6: ... LED will light along with the selected non calling zone LEDs until non calling zone dampers modulate to relieve the static pressure then both LEDs will turn off 8 Put zone 1 thermostat in Auto fan and repeat the same steps for zone 2 and zone 3 The only change in LED status will be ZD2 LED will light for zone 2 and ZD3 LEDs will light for zone 3 9 Once the ventilation test is completed and the zo...

Page 7: ...le Auto or manual changeover Sensors ZPA DTS Discharge Temperature Sensor NTC Type 3 10K 77 F 3 77 F Ω FIELD WIRING TERMINALS Zone Thermostats C 24Vac Common R 24Vac Hot W1 First Stage Heat W2 Second Stage Heat Y1 First Stage Compressor Y2 Second Stage Compressor G Fan HVAC Equipment R 24Vac Equipment Hot W1 First Stage Heat W2 Second Stage Heat Y1 First Stage Compressor Y2 Second Stage Compressor...

Page 8: ...ans DSI controls generate electromagnetic interference EMI during their trial for ignition This electronic noise can sometimes interfere with ESP zoning panels as well as other nearby electronic components and even with the ignition control itself When using an ESP zoning panel with a gas furnace having DSI we recommend that the panel be mounted at least ten feet away from the furnace to reduce an...

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