iO HVAC Controls ZP2-HC-ESP Installation And Operation Instructions Manual Download Page 5

INSTALLING AND WIRING THE ZP2-HC-ESP

MOUNTING THE ENCLOSURE:

Carefully remove the panel from the shipping
carton. Remove the cover and any packing
material. Locate the panel on a flat, non-
condensating, vertical surface near the indoor
unit that will facilitate ease of wiring and service
access. Use appropriate anchors and screws to
secure the panel to the surface.

NOTE:

The panel utilizes home run wiring. Tag each
zone thermostat cable and its associated zone
damper cable to minimize wiring errors.

WIRING ZONE THERMOSTATS:

Use conventional 18-8 thermostat wire. After
removing the outer jacket, strip approximately
1/8” insulation off of each wire. Land each wire to
its designated screw terminal.

WIRING ZONE DAMPERS:

Use conventional 18-3 thermostat wire. After
removing the outer jacket, strip approximately
1/8” insulation off of each wire. Land each wire to
its designated screw terminal.

WIRING TO THE HVAC EQUIPMENT:

Use conventional 18-6 thermostat wire. After
removing the outer jacket, strip approximately
1/8” insulation off of each wire. Land each wire
into its designated screw terminal on the HVAC
UNIT terminals.

Note: Do not wire the equipment common to
the HVAC UNIT terminals on the panel.

INSTALLING AND WIRING THE ZPA-DTS
DISCHARGE TEMPERATURE SENSOR:

Drill a 15/32” hole in the middle of the main
discharge air plenum approximately 18” to 30”
from the heat pump electric strip heater or the
furnace heat exchanger in a fossil fuel
application. Slide the discharge air probe into the
hole and use two self-tapping sheet metal screws
to secure the base to the plenum. Use
conventional 18-2 thermostat wire and wire nuts
to attach the sensor leads. Replace the cover with
the wire nut connections inside. Strip 1/8”
insulation off of each wire at the other end and

land the wires to the screw terminals marked DA
on the panel.

INSTALLING AND WIRING THE ZPA-SPS
STATIC PRESSURE SENSOR:

The ZPA-SPS pressure sensor should be
installed on a flat, surface so that the diaphragm is
in the vertical position. Use the 1/4” x 36” tubing
provided and connect one end to the (

) high

P1+

pressure fitting on the sensor. The other end of the
tubing should be connected to the plastic sensing
probe mounted in the main discharge air plenum
prior to any zone dampers or duct transitions. The
sensing probe is 3-1/8” x 1/4” O.D. Install and
mount the probe with the arrow in the direction of
airflow. The ZPA-SPS is factory set for 0.35” W.C.
but is fully adjustable from 0.08” to 1.20” W.C. The
terminals are not polarity sensitive. Use 18-2
thermostat wire. After removing the outer jacket,
strip approximately 1/8” insulation off of each wire.
Land the wires to the 2 and 3 terminal on the
pressure sensor. Repeat the process on the other
end and land the wires to the screw terminals on
the panel marked SPS 2 and 3.

5

3

2

FACTORY SET

0.35” W.G.

AT

WIRE TO

SPS 2 & 3

STATIC PRESSURE

SETPOINT DIAL

5

Summary of Contents for ZP2-HC-ESP

Page 1: ...e care of the opposite call If zones being served heating or cooling have not been satisfied within 20 minutes while an opposite call is taking place the system will changeover When the zone is satisf...

Page 2: ...ED LIMIT LED ON WHEN DAS IS DETECTED BLINKS WHEN TEMP EXCEEDS HIGH OR LOW LIMIT ZONE 1 DAMPER LED ZONE 2 DAMPER LED ZONE 2 THERMOSTAT ZONE 2 DAMPER HVAC UNIT TERMINALS DISCHARGE AIR SENSOR STATIC PRES...

Page 3: ...PRESSOR G FAN POWER CLOSE COMMON POWER OPEN ZONE 1 DAMPER R 24V HOT W 1ST STAGE HEAT Y1 1ST STAGE COMPRESSOR G FAN HVAC UNIT WIRE TO ZPA SPS PRESSURE SENSOR WIRE TO ZPA DTS DISCHARGE TEMPERATURE SENSO...

Page 4: ...n in the OFF position this will prevent air from bleeding into the zone when it is not calling even if the static pressure goes above the setpoint This is sometimes useful for basement zones or zones...

Page 5: ...mately 18 to 30 from the heat pump electric strip heater or the furnace heat exchanger in a fossil fuel application Slide the discharge air probe into the hole and use two self tapping sheet metal scr...

Page 6: ...If system static pressure goes above setpoint the SPS LED will light along with the selected non calling zone LED until the non calling zone damper modulates to relieve the static pressure then both L...

Page 7: ...rammable or non programmable Auto or manual changeover Sensors ZPA DTS Discharge Temperature Sensor NTC Type 3 10K 77 F 3 77 F FIELD WIRING TERMINALS Zone Thermostats C 24Vac Common R 24Vac Hot W Firs...

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