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Invertek Optidrive E3 Series, User Manual

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Invertek Optidrive E3 Series User Manual Download Page 1

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AC Variable Speed Drive

IP20 & IP66 (NEMA 4X)

0.37kW – 22kW / 0.5HP – 30HP 
110 – 480V 3 Phase Input

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User Manual

Quick Start Up

General Information 

and Ratings

Mechanical Installation

Power & Control Wiring

Operation

Parameters

Analog and Digital Input 

Macro Configurations

Modbus RTU 

Communications

Technical Data

Troubleshooting

Summary of Contents for Optidrive E3 Series

Page 1: ...22kW 0 5HP 30HP 1 10 480V 3 Phase Input 1 2 3 4 5 6 7 8 9 10 User Manual Quick Start Up General Information and Ratings Mechanical Installation Power Control Wiring Operation Parameters Analog and Dig...

Page 2: ...ions 17 4 9 Motor Thermal Overload Protection 18 4 10 EMC Compliant Installation 19 4 1 1 Optional Brake Resistor 19 5 Operation 20 5 1 Managing the Keypad 20 5 2 Operating Displays 20 5 3 Changing Pa...

Page 3: ...llation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating pa...

Page 4: ...g to any local legislation or codes Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits Danger Indicates a potentially hazard...

Page 5: ...fore connecting the supply 9 5 EMC Filter Disconnect 38 7 Check the supply cable and motor cable for faults or short circuits 8 Route the cables 9 Check that the intended motor is suitable for use not...

Page 6: ...tentiometer 5k 10k between terminals 5 6 and 7 as shown o Adjust the potentiometer to vary the speed from P 02 0Hz default to P 01 50 60 Hz default Quick Start IP66 Switched Switch the mains power on...

Page 7: ...Doubler Model Number kW HP Output Current A Frame Size With Filter Without Filter N A ODE 3 1 10023 101 0 5 2 3 1 N A ODE 3 1 10043 101 1 4 3 1 N A ODE 3 210058 104 1 5 5 8 2 200 240V 10 1 Phase Input...

Page 8: ...4 ODE 3 240041 304 1 5 2 4 1 2 ODE 3 240058 3F4 ODE 3 240058 304 2 2 3 5 8 2 ODE 3 240095 3F4 ODE 3 240095 304 4 5 9 5 2 ODE 3 340140 3F4 ODE 3 340140 304 5 5 7 5 14 3 ODE 3 340180 3F4 ODE 3 340180 30...

Page 9: ...r the Optidrive given in section 9 1 Environmental Provide suitable clean moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive 3 2 UL Compliant Inst...

Page 10: ...designed to protect the Optidrive against ingress of airborne dust corrosive gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing w...

Page 11: ...0 8 15 189 0 7 44 25 0 0 98 179 0 7 05 161 0 6 34 148 5 5 85 4 0 0 16 8 0 0 31 3 1 6 8 2 257 0 10 12 220 0 8 67 200 0 7 87 28 5 1 12 187 0 7 36 188 0 7 40 176 0 6 93 4 2 0 17 8 5 0 33 4 1 9 0 3 310 0...

Page 12: ...e heat losses are approximately 3 of operating load conditions Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times 3 7 Gland Plate and Lock Off...

Page 13: ...nection terminals as shown below 0 3 9 Routine Maintenance The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment thi...

Page 14: ...Earth PE Connection 4 2 1 1 B Incoming Power Connection 4 3 12 C Fuse Circuit Breaker Selection 4 3 2 12 D Optional Input Choke 4 3 3 12 E Optional External EMC Filter 4 10 14 F Internal Disconnect Is...

Page 15: ...ce must be used The device must be suitable for protecting equipment with a DC component in the leakage current Individual ELCBs should be used for each Optidrive Shield Termination Cable Screen The s...

Page 16: ...ble is utilised with the shield operating as an earth conductor the shield must have a cross sectional area at least equal to the phase conductors when they are made from the same material Where a 4 c...

Page 17: ...cal POT In PI Control Local POT controls PI set point Run in Preset Speed Control STOP Run in PI Control 5 0 2 4 5 8 12 In Preset Speed Control P 20 sets the Preset Speed In PI Control POT can control...

Page 18: ...e analog input e g for speed reference or PID feedback for example is defined by parameters P 15 The function of these parameters and available options is described in section 7 Analog and Digital Inp...

Page 19: ...nd using an EMC type gland allowing connection to the motor body through the largest possible surface area Where drives are mounted in a steel control panel enclosure the cable screen may be terminate...

Page 20: ...ive START When in keypad mode used to Start a stopped drive or to reverse the direction of rotation if bi directional keypad mode is enabled 5 2 Operating Displays Drive Stopped Disabled Drive is enab...

Page 21: ...keys to select the required Read Only parameter Press the Navigate key for 1 second to display the value Press and hold the Navigate key 2 seconds to return to the operating display 5 5 Resetting Para...

Page 22: ...ons with large sudden step changes in load or for PI control applications Optidrive Energy Optimisation reduces the drive internal heat losses increasing efficiency however it may result in some vibra...

Page 23: ...ward and reverse directions u using the internal keypad or an external remote Keypad Pressing the keypad START button toggles between forward and reverse 3 Modbus Network Control Control via Modbus RT...

Page 24: ...will be connected 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed Logic 1 when the...

Page 25: ...mit of the band P 28 V F Characteristic Adjustment Voltage 0 P 07 0 V P 29 V F Characteristic Adjustment Voltage 0 0 P 09 0 0 Hz This parameter in conjunction with P 28 sets a frequency point at which...

Page 26: ...s can be used to ensure the motor is at standstill prior to starting 2 DC Injection on Start Stop DC injection applied as both settings 0 and 1 above P 33 Spin Start 0 2 0 0 Disabled 1 Enabled When en...

Page 27: ...16 000 0 000 Index 2 Display Scaling Source 0 3 0 Allows the user to program the Optidrive to display an alternative output unit scaled from either output frequency Hz Motor Speed RPM or the signal l...

Page 28: ...ive will trip and show the fault code if the signal level falls below 3mA 20 to 4mA Signal the Optidrive will run at Preset Speed 1 P 20 if the signal level falls below 3mA Use for motor thermistor me...

Page 29: ...ance in Ohms Determined by Autotune adjustment is not normally required P 56 Motor Stator d axis Inductance Lsd 0 00 655 35 mH Determined by Autotune adjustment is not normally required P 57 Motor Sta...

Page 30: ...oing process data TX PDO1 for CAN PO1 PO2 PO3 PO4 P00 23 Accumulated time with heatsink 85 C Hours Total accumulated hours and minutes of operation above heatsink temp of 85 C P00 24 Accumulated time...

Page 31: ...w of the functions of each terminal macro function and a simplified connection diagram for each 7 2 Macro Functions Guide Key The table below should be used as a key for pages 32 to 34 STOP RUN Latche...

Page 32: ...nalog Input AI1 3 FAST STOP P 24 8 STOP RUN FWD REV DI3 DI4 PR 2 0 0 P 20 1 0 P 21 0 1 P 22 1 1 P 23 9 STOP START FWD STOP START REV DI3 DI4 PR 2 FAST STOP P 24 0 0 P 20 1 0 P 21 0 1 P 22 1 1 P 23 10...

Page 33: ...Mode FWD REV 2 18 STOP RUN AI1 REF KPD REF Fire Mode AI1 1 9 10 11 12 13 0 7 5 Macro Functions Fieldbus Control Mode P 12 3 4 7 8 or 9 P 15 DI1 DI2 DI3 AI2 DI4 AI1 Diagram 0 1 0 1 0 1 0 1 0 STOP ENABL...

Page 34: ...conditions until the drive is no longer capable of sustaining operation The Fire Mode input may be a normally open Close to Activate Fire Mode or Normally Closed Open to Activate Fire Mode according t...

Page 35: ...ram 8 NO NC Close Open Start Stop NO NC NO Close Open Close FWD Stop REV NC Open Fast Stop P 24 NO NO Speed Diagram 9 Diagram 10 Diagram 11 Diagram 12 NO NC NO Speed Open Speed E Trip NO NC NC Open Tr...

Page 36: ...t 0 Low Stop High Run Enable Bit 1 Low Decel Ramp 1 P 04 High Decel Ramp 2 P 24 Bit 2 Low No Function High Fault Reset Bit 3 Low No Function High Coast Stop Request 2 R W Modbus Speed reference setpoi...

Page 37: ...3 25 200 240 10 V 3 Phase Input 3 Phase Output 1 0 37 0 5 3 4 6 6 8 8 2 3 1 0 75 1 5 6 10 10 8 8 4 3 1 1 5 2 9 5 16 15 8 8 7 2 1 5 2 8 9 16 15 8 8 7 100 2 2 2 3 12 1 16 17 5 8 8 10 5 50 3 4 5 20 9 32...

Page 38: ...ected according to the data shown in section 9 2 Rating Tables and the National Electrical Code or other applicable local codes Motor Cable 75 C Copper must be used Power cable connections and tighten...

Page 39: ...t has opened for some reason If motor thermistor is connected check if the motor is too hot 12 Optibus comms loss Check communication link between drive and external devices Make sure each drive in th...

Page 40: ...82 E3MAN IN_V2 00Z 82 E3MAN IN_V2 00 Invertek Drives Ltd Offa s Dyke Business Park Welshpool Powys SY21 8JF United Kingdom Tel 44 0 1938 556868 Fax 44 0 1938 556869 www invertekdrives com...

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