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Part No 60121632 Rev A
4 Instructions, Force G Customer Assembly
Are you ready? Cool… Let’s do this.
1.
Wheels and Tires
a.
Remove the packaging foam from each end of the camber tube
if it’s still in place.
b.
Insert the 1/2" axles from
[SHEET #3]
into each rear wheel.
c.
Insert the axle (with the wheel on) into axle receivers in the
camber tube ensuring that axles are going in straight to prevent
cross threading which could damage the axle receivers and/or
axles.
d.
Tighten the axles using the 1/4” Alle
n Key from
[SHEET #1]
(recommended torque: 15-20 N.m.)
e.
2.
Fork and Frame Assembly
a.
Take the steer tube assembly components from
[SHEET #2].
b.
Remove top end cap and top spacer from steer tube assembly
–
leaving lower headset assembly components intact.
c.
Install the steer tube assembly into the frame following Figure
D. Once installed, position the steer tube with approximately
1-3/4
” protruding out from the bottom of the headt
ube.
i.
NOTE: The steertube may need to be installed from
the bottom or top of the headtube due to the tight fit
between the steertube and bearings.
d.
e.
Reinstall the upper headset assembly components following
figure D. You will need to ensure that the headset components
are positioned as closely to the head-tube as possible. If done
correctly, the Top Spacer and Bottom Spacer should be resting
against the bearings without any visible gap.
f.
Take the packing insert which the drivetrain front wheel was
secured in and place it under the front of the frame to raise the
steer tube from your work surface a couple of inches. If
assembling on a large table, positioning the frame so that the
steer tube is at the edge of the table will negate the need to
prop up the front of the frame.
g.
Install the drivetrain to the frame using a 5mm Allen Key from
[SHEET #1]
and fork hardware from
[SHEET #2].
Start by
placing
the fork on the steer tube (having two people for this part is
helpful
–
one person to hold the drive train and the other to
attach the clamps).
h.
Using clamps from
[SHEET #2]
, begin by installing the lower
clamp. Position the free clamp beneath the bottom welded
clamp on the fork and connect clamp with hardware. The
screws and washers should be installed from the underside of
the fork, with the flat of the square nuts against the clamps that
are welded to the fork. Finger tighten the hardware.