Invacare Top End Force G Component Verification Checklist And Assembly Instructions Download Page 4

Part No 60121632 Rev A 

 

4                                                                                    Instructions, Force G Customer Assembly 

Are you ready? Cool… Let’s do this.

 

1.

 

Wheels and Tires 

a.

 

Remove the packaging foam from each end of the camber tube 

if it’s still in place.

 

b.

 

Insert the 1/2" axles from 

[SHEET #3]

 into each rear wheel.

 

c.

 

Insert the axle (with the wheel on) into axle receivers in the 
camber tube ensuring that axles are going in straight to prevent 
cross threading which could damage the axle receivers and/or 
axles.

 

d.

 

Tighten the axles using the 1/4” Alle

n Key from 

[SHEET #1] 

(recommended torque: 15-20 N.m.)

 

e.

 

 

 

2.

 

Fork and Frame Assembly 

a.

 

Take the steer tube assembly components from 

[SHEET #2].

 

b.

 

Remove top end cap and top spacer from steer tube assembly 

 

leaving lower headset assembly components intact. 

c.

 

Install the steer tube assembly into the frame following Figure 
D. Once installed, position the steer tube with approximately   
1-3/4

” protruding out from the bottom of the headt

ube. 

i.

 

NOTE: The steertube may need to be installed from 
the bottom or top of the headtube due to the tight fit 
between the steertube and bearings.

 

d.

 

 

e.

 

Reinstall the upper headset assembly components following 
figure D. You will need to ensure that the headset components 
are positioned as closely to the head-tube as possible. If done 
correctly, the Top Spacer and Bottom Spacer should be resting 
against the bearings without any visible gap. 

f.

 

Take the packing insert which the drivetrain front wheel was 
secured in and place it under the front of the frame to raise the 
steer tube from your work surface a couple of inches. If 
assembling on a large table, positioning the frame so that the 
steer tube is at the edge of the table will negate the need to 
prop up the front of the frame. 

g.

 

Install the drivetrain to the frame using a 5mm Allen Key from 

[SHEET #1] 

and fork hardware from 

[SHEET #2]. 

Start by

 

placing 

the fork on the steer tube (having two people for this part is 
helpful 

 one person to hold the drive train and the other to 

attach the clamps).  

h.

 

Using clamps from

 [SHEET #2]

, begin by installing the lower 

clamp. Position the free clamp beneath the bottom welded 
clamp on the fork and connect clamp with hardware. The 
screws and washers should be installed from the underside of 
the fork, with the flat of the square nuts against the clamps that 
are welded to the fork. Finger tighten the hardware. 
 
 
 

Summary of Contents for Top End Force G

Page 1: ... No 60121632 Rev A 1 Instructions Force G Customer Assembly READ THIS BEFORE UNPACKAGING YOUR PRODUCT COMPONENT VERIFICATION CHECKLIST AND ASSEMBLY INSTRUCTIONS O HOLE PUNCH TO ATTACH DOCUMENT TO DRIVETRAIN ...

Page 2: ...E Some boxes may be empty which are used as filler material in packaging 5 Use the Large Component and Accessory verification checklist below to verify that all major components are present 6 Once you ve confirmed that all large components are present proceed to the Small Component Verification step a If you discover any components are missing please contact our Customer Service Department with yo...

Page 3: ...onfirmed that all small components are present Proceed to the assembly instructions 4 If you discover any components are missing please contact our Customer Service Department with your serial number and the Part Number Description of the missing component s topendorders invacare com Preparing for Assembly 1 Your product has shipped with the basic tools required to assemble your product We do reco...

Page 4: ...arings d e Reinstall the upper headset assembly components following figure D You will need to ensure that the headset components are positioned as closely to the head tube as possible If done correctly the Top Spacer and Bottom Spacer should be resting against the bearings without any visible gap f Take the packing insert which the drivetrain front wheel was secured in and place it under the fron...

Page 5: ...way from If you re having difficulty making this adjustment you may need to loosen the clamp hardware so that the steer tube can move m After both end caps are tightened tighten the fork clamps using a 5mm Allen Key from SHEET 1 recommended torque 8 9 N m n Install dampener and hardware from SHEET 2 using the 13mm wrench and 7 64 Allen key from SHEET 1 i o Install and finger tighten the M8 X 16mm ...

Page 6: ...n screws through the chainguard into the mounting bracket on the fork d Use the 1 8 Allen Key from SHEET 1 tighten both chainguard mounting screws e f 4 Crank Arm a Gather the crank arm assembly using the hardware from SHEET 4 and the 5mm Allen Key from SHEET 1 b Use one of the M6 x 16mm Screws and thread it into the middle hole of the clamp to decompress the clamp so it slides onto the crank spin...

Page 7: ... equal heights to prevent your heel from hitting the ground We recommend that the clamps and footrests are secured horizontally i NOTE You re going to want to adjust the location of the footrests once the bike is fully assembled and you re able to sit in the bike for now just estimate the location 6 Backrest to Mainframe a Remove packaging materials from the backrest b Install the backrest to main...

Page 8: ... bumper receiver on the rider s left hand side c Slide the bumper clamp without the flag holder onto the bumper receiver on the rider s right hand side d Slide the bumper through the clamps into the bumper receivers e Once the bumper has bottomed out against the camber tube tighten the bumper clamp using the 4mm Allen Key and the bumper clamp with safety flag mount using the 5mm Allen Key from SHE...

Reviews: