IntraGrain FL-106304-C Installation & Operation Manual Download Page 16 | Manualshive

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www.fuellock.ca

November 2021 Version 3.0

Page 16

Caution: Do not open the junction box and cut the wire, this will void warranty.

1. Identify a suitable mounting location for the Fuel Lock device within the parameters outlined above
2. Mount the Fuel Lock device to a stable surface using the 4 screw holes on the outside flanges

(a)

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Summary of Contents for FL-106304-C

Page 1: ...700004 FL November 2021 Version 3 0 INSTALLATION OPERATION MANUAL...

Page 2: ...ROCEDURE 14 Connecting Fuel Lock To 120v Pumps 17 CONNECTING FUEL LOCK TO 240V PUMPS 18 FLOW METER FUEL LOCK BUSINESS 20 INSTALLATION FLOW TEST 22 SETTING A CUSTOM PULSE RATE 23 FLOW METER CIRCUIT BOA...

Page 3: ...Page 3 November 2021 Version 3 0 www fuellock ca CHANGING SETTINGS THROUGH THE FUEL LOCK APP 28 ERROR MESSAGES 30 TROUBLESHOOTING 31 TROUBLESHOOTING 31 MAINTENANCE 35 SAFETY 35 FUSE REPLACEMENT 35...

Page 4: ...STOMER SUPPORT For warranty service please contact the your authorized retailer For product support troubleshooting or additional questions with your Fuel Lock system please contact your local dealer...

Page 5: ...t harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with...

Page 6: ...le Proofof purchase is required to obtain warranty performance WHAT THIS WARRANTY DOES NOT COVER This warranty does not cover normal wear of parts or any damage resulting from any of the following neg...

Page 7: ...grees to the fullest extent permitted by law to limit theliability of the Seller to the Purchaser for any and all actions claims demands liability losses dam ages costs charges andexpenses including l...

Page 8: ...al will use the following standard safety terms and conventions to indicate conditions WARNING INDICATES A HAZARDOUS SITUATION RESULTING IN SERIOUS INJURY OR DEATH CAUTION Indicates a hazardous situat...

Page 9: ...icing of Fuel Lock 1 Turn off electrical power before opening the enclosure cover 2 When closing the cover ensure wires are not pinched 3 The enclosure box must be electrically grounded 4 Do not apply...

Page 10: ...Features include custom alerts as well as notifications to your fuel provider for auto refilling APPLICATIONS Fuel Lock is used to monitor fuel usage from bulk fuel tanks The Fuel Lock device is conne...

Page 11: ...Page 11 November 2021 Version 3 0 www fuellock ca FEATURES...

Page 12: ...has two independently controlled power supplies The two power supplies can be set up so that each only provides power to a specific set of pumps This is the case in Diagram 2 where Power Supply 1 pro...

Page 13: ...perature 40C 40F to 60C 140F Max Voltage 240 VAC Enclosure Material SteelHP Rating 1HP Max Amperage 30A Degree of Protection Enclosure Powder coated 16 gauge steel Nema 4 4X weatherproof IP67 Li FeS2...

Page 14: ...ness Fuel Lock Business has two independently controlled power supplies The two power supplies can be set up so that each only provides power to a specific set of pumps This is the case in Diagram 4 w...

Page 15: ...Page 15 November 2021 Version 3 0 www fuellock ca WARNING DO NOT MOUNT THE FUEL LOCKDEVICE WITHIN A CLASS 1 DIV 1 OR CLASS 1 DIV 2 HAZ ARDOUS CLASSIFIED AREA...

Page 16: ...open the junction box and cut the wire this will void warranty 1 Identify a suitable mounting location for the Fuel Lock device within the parameters outlined above 2 Mount the Fuel Lock device to a...

Page 17: ...uel pump s to the terminal marked either 1 or 2 on the bottom and 120V on the top 5 Connect the load side neutral conductor white for the fuel pump s to one of the remaining terminals marked NEUT 6 Co...

Page 18: ...pumps a neutral conductor is still required for the control circuit A three conductor wire shouldbe used to provide 240V plus neutral from the panel to the Fuel Lock device 240v Pump Wiring Diagram 1...

Page 19: ...ide hot conductor for the first fuel pump s to the terminal marked 1 on the bottom and 240V on the top 6 Connect the second load side hot conductor for the second fuel pump s to the terminal marked 2...

Page 20: ...ectrical signals from flow meters and pulsers and provides convenient access to the flow meter connection terminals The screw terminals at the top of the flow meter board connect it to the main circui...

Page 21: ...arked 12VDC This terminal is for DC powered puls ers only Install pulser according to the manufacturer s instructions Note For 2 wire pulser models either wire is interchangeable with the terminals Fl...

Page 22: ...ng the factory default PIN The default PIN is 1234 if the device has not previously been connected to the mobile app 1 Press Menu and enter the administrator PIN to gain access 2 Press 3 Select 5 Inst...

Page 23: ...g or calibration tests this menus allows you to adjust pulse rates a Ones toggle 1 4 on the keypad to change the one value b Tenths toggle 4 6 on the keypad to change the tenth value c Hundredths togg...

Page 24: ...the small flat screwdriver to loosen the screw terminals on the bottom side of the flow meter board 3 Loosen the screw terminals a that con nect the six wires at the top of the flow meter board then d...

Page 25: ...Page 25 November 2021 Version 3 0 www fuellock ca 10 Unlock the device and pump fuel to test that all connections have been restored and that the new flow meter circuit board is functioning correctly...

Page 26: ...ion menu 6 Press to exit and return to the main lock screen USING FUEL LOCK 1 Enter your 4 digit PIN and then press e g 5678 you should hear a click signaling power 2 Commence fueling 3 The device wil...

Page 27: ...een to erase all current settings this may take a few minutes 5 Once completed the device will automatically return to the main lock screen CHANGING UNITS AND TIME FORMAT 1 From the main lock screen p...

Page 28: ...or changes to take effect A sync automatically takes place every time the device is unlocked and daily at midnight Note For changes made in the app to take effect immediately you will need to manually...

Page 29: ...Page 29 November 2021 Version 3 0 www fuellock ca...

Page 30: ...n 3 0 Page 30 ERROR MESSAGES In the event of issues Fuel Lock devices will display error messages on the device screen to assist with trouble shooting during installation and or operation Error codes...

Page 31: ...contactor does not engage check the fuses on the circuit board Check that 24 VAC is present at the contactor coil terminals Check that 120 240V power is present at the supply and load termi nals of th...

Page 32: ...e circuitbreaker in extreme cold conditionsthescreen maybeslowtorespond No power to Fuel Lock Check that the breaker is on and not tripped Consult with an electrician to ensure the proper power is bei...

Page 33: ...n the pumps are sitting idle and see a varying pulsing voltage between 0 5VDC when dispensing fuel These volt ages can be read by a multimeter on the bottom terminals of the flow meter board inside th...

Page 34: ...r the tank configuration page Next ensure thatthe physical wiring of the flow meter inside the Fuel Lock device matches the Port numbers chosen on the App Ex If the settings of the flow meter on the A...

Page 35: ...intenance and or repairs not described in this manual could void the product warranty Contact your dealer for details SAFETY WARNING TURN OFF POWER SUPPLY TO THE FUEL LOCK DEVICE WHEN OPENING THE ENCL...

Page 36: ...www fuellock ca November 2021 Version 3 0 Page 36...

Page 37: ...Manufactured in Canada by Head Office 118 Husum Road RM of Sherwood SK CANADA S4K 0A4 Phone 306 570 7979 Toll Free 1 833 570 7979 sales fuellock ca Support support intragrain com...

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