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Application Note 1946

2

AN1946.0

July 7, 2014

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Functional Description

The ISL78268 is a high voltage synchronous buck controller with 
integrated 2A source/3A sink MOSFET drivers. The device 
operates over a wide input voltage range, 5V to 55V, and 
withstands up to 60V. The full synchronous operation of 
ISL78268 enables high conversion efficiency in continuous 
conduction mode. Also, the device provides Diode Emulation 
mode (DE mode) for efficiency improvement in light load 
operation. The ISL78268 also provides comprehensive 
protection features of input and output overvoltage, 
cycle-by-cycle peak current limiting, average output current 
limiting and thermal protection.

The ISL78268EVAL1Z evaluation board is shown in 

Figures 2

 

and

3

. The board supports quick evaluation of various features of 

the ISL78268. The ISL78268EVAL1Z’s default configuration is 
for 12V at VOUT, with a peak current limit (OC1: cycle-by-cycle) of 
9.3A, peak current protection (OC2: hiccup/ latch-off) 12.4A, and 
an average current limit of 4A. 

The operation mode of DE mode or Forced PWM mode is 
selectable by the connection of IMON/DE pins. The fault 
response of hiccup or latch-off is selected by the connection of 
HIC/LATCH pin. Voltage or waveforms of key signals such as VCC, 
SS, FB, COMP, EN, CLKOUT, PH etc., are pulled out to the monitor 
pins for easy measurement. 

Table 1

 shows more details of 

connector/monitor-pin descriptions.

Figure 4

 shows the schematics of this evaluation board and 

Table 3

 shows its BOM list. The layout information of the board 

are shown in 

Figures 5

 through 

10

Figures 11

 through 

24

 show the performance data taken with 

this evaluation board with default configuration. 

Operating Range

The default configuration is shown in 

“Specification (Default 

Setting)” on page 1

.

The board setting can be changed by changing the connections 
of setting pins or replacing the resistors and/or capacitors 
populated on the board. Some examples are described as 
follows:

• The switching frequency on the ISL78268EVAL1Z is fixed at 

300kHz. To change the frequency, replace the R

18

 which is 

connected between FSYNC and GND. Please refer to the 
“Internal Clock Frequency Setting” section in Datasheet for 
detail. Also, the clock can be synchronized with the external 
clock source by input square wave at FSYNC pin. The external 
clock frequency range will be 50kHz to 1.1MHz.

• The output voltage of ISL78268EVAL1Z is fixed at 12V in 

default setting. This can be changed by replacing feedback 
resistor R

1

. When changing the feedback resistor, the 

minimum input voltage on the board will be changed 
accordingly. If changing the output voltage, be careful because 
the minimum input voltage will be limited by the high-side 
MOSFET minimum off time (t

MINOFF_UG

) of the ISL78268, 

which is 285ns (typ). Also, the maximum input voltage will be 

limited by the minimum on time of high-side MOSFET 
(t

MINON_UG

) which is 300ns(typ). 

• The operation mode of DE mode or Forced PWM mode is 

selectable by the connection of IMON/DE pins. 

• The fault response of hiccup or latch-off is selected by the 

connection of HIC/LATCH pin.

• The average output current limit can be adjusted by replacing 

the resistor connected to IMON/DE pin (R

4

). For the setting of 

the average current limit, please refer to “Current Sensing” and 
“Average Constant Current Control” sections in the 

ISL78268

 

datasheet.

• The cycle-by-cycle peak current limit can be changed by 

replacing the current sense resistor (R

10

) and/or gain set 

resistor (R

8

+R

9

). Please refer to “Current Sensing” and “Cycle-

by-Cycle Peak Overcurrent Limiting/Protection” sections in 

ISL78268

 datasheet for the detailed relation between R

10

 

and/or R

8

+R

9

 and peak current limit.

PCB Layout Guideline

The ISL78268EVAL1Z layout is optimized for electrical and 
thermal performances. Key considerations are:

• Most of switching nodes are patterned on the top layer with 

simple and short routing.

• 4x4 pattern of 300µm vias under the ISL78268 thermal pad 

are connected to large copper GND planes (layers 2, 3 and 4) 
for effective thermal performances. 

• Maximize the copper layers of the Power Transistor Drain node 

by connecting each layers with multiple via for the effective 
thermal performances. 

• Place the input ceramic capacitor as close as possible to the 

VIN pin.

• Place the ceramic capacitor as close as possible to minimize 

the ringing associated by the parasitic inductance and 
capacitance in the high current transition loop. 

• Keep the traces of current sense lines symmetric as much as 

possible to avoid the offset and noise injection.

• The board size is 2.65 in. x 2.85 in. with 4-layers and 2oz 

copper.

Summary of Contents for ISL78268EVAL1Z

Page 1: ...itching clock source internal or external Low shutdown current IQ 10 A Selectable latch off or hiccup mode fault response Comprehensive fault protections Input and output overvoltage protection Cycle...

Page 2: ...for detail Also the clock can be synchronized with the external clock source by input square wave at FSYNC pin The external clock frequency range will be 50kHz to 1 1MHz The output voltage of ISL7826...

Page 3: ...k ISL78268EVAL1Z Evaluation Board FIGURE 2 TOP VIEW FIGURE 3 BOTTOM VIEW J12 GND VCC J20 PHASE GND J28 VIN EN J6 GND SS J11 IMON DE VCC J8 GND IMONDE J17 GND FSYNC J10 GND EN VIN J19 GND CLKOUT J5 GND...

Page 4: ...system All voltages in this table are relative to potential at GND J2 If J28 is shorted with a jumper short between Pin 2 and Pin 3 of J10 to enable the system automatically when VIN is applied J11 IM...

Page 5: ...mper pins Table 2 on page 6 shows the detailed jumper pin settings for different operation modes Three typical operation modes examples are shown as follows 1 Diode Emulation Mode Enabled Hiccup Mode...

Page 6: ...s in 1 1 Confirm the Input voltage output voltage load current operation mode and OC2 functionality etc When Latch off is triggered the device stops switching and keeps switching off until the EN or V...

Page 7: ...en Open Open J21 PVCC GND Open Open Open Open Open J22 ISEN2P GND Open Open Open Open Open J23 ISEN2N GND Open Open Open Open Open J24 VOUT GND Open Open Open Open Open J26 VOUT Positive Terminal of L...

Page 8: ...LATCH IMON DE FB DNP AON6246 AON6246 DNP OUT OUT OUT OUT 4 4 3 2 1 2 1 2 1 2 1 2 1 2 3 2 1 4 8 7 6 5 25 1 4 5 6 13 14 15 16 17 18 3 2 1 2 1 2 1 2 5 6 7 8 1 2 3 4 VIN ISEN1N ISEN1P ISEN2N ISEN2P VCC CL...

Page 9: ...F 25V 10 X7R 0603 SMD ROHS MURATA GRM39X7R104K025AD C14 C25 2 ea Capacitor Ceramic 220pF 50V 10 X7R 0603 SMD ROHS MURATA GRM188R71H221KA01D C19 C32 2 ea Capacitor Ceramic 0 022 F 100V 10 X7R 0603 SMD...

Page 10: ...Thick Film 0603 SMD ROHS PANASONIC ERJ 3EKF1303V R1 1 ea Resistor 182k 1 10W 1 Thick Film 0603 SMD ROHS YAGEO RC0603FR 07182KL R8 R15 R24 R28 4 ea Resistor 243 1 10W 1 Thick Film 0603 SMD ROHS YAGEO...

Page 11: ...OHS BERG FCI 69190 202HLF Four corners 4 ea Screw 4 40x1 4in PAN SS PHILLIPS Four corners 4 ea Standoff 4 40x3 4in F F HEX ALUMINUM ROHS KEYSTONE 2204 250 OD AFFIX TO BACK OF PCB 1 ea Label LABEL DATE...

Page 12: ...ote 1946 12 AN1946 0 July 7 2014 Submit Document Feedback Layout Pattern 4 layers FIGURE 5 SILK PATTERN TOP FIGURE 6 TOP LAYER FIGURE 7 LAYER 2 FIGURE 8 LAYER 3 FIGURE 9 BOTTOM LAYER FIGURE 10 SILK PA...

Page 13: ...RE 15 FORCED PWM MODE VIN 36V VOUT 12V IOUT 2 5A L 4 7 H COUT 98 F fSW 300kHz FIGURE 16 FORCED PWM MODE VIN 36V VOUT 12V IOUT 1 0A L 4 7 H COUT 98 F fSW 300kHz 50 55 60 65 70 75 80 85 90 95 100 0 1 2...

Page 14: ...36V VOUT 12V IOUT 0A L 4 7 H COUT 98 F fSW 300kHz FIGURE 21 TRANSIENT RESPONSE DE MODE VIN 36V VOUT 12V IOUT 0 1A TO 4 5A L 4 7 H COUT 98 F FIGURE 22 TRANSIENT RESPONSE FORCED PWM MODE VIN 36V VOUT 1...

Page 15: ...ormation regarding Intersil Corporation and its products see www intersil com AN1946 0 July 7 2014 Submit Document Feedback FIGURE 23 HICCUP ACL VIN 30V VOUT 12V RIMON 156k FIGURE 24 AVERAGE CONSTANT...

Page 16: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information Intersil ISL78268EVAL1Z...

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