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07/19/02

IRDCiP2001-B, 500kHz, 60A, 3-phase Synchronous Buck

Converter using iP2001

Overview

In this document, table 1 and figure 1 are provided to enable engineers to
easily evaluate the iP2001 in a 3-phase configuration that is capable of
providing up to 60A in a lab environment without airflow.  Figures 3, 4, 5 and
6 and the complete bill of materials in table 2 are provided as a reference
design to enable engineers to very quickly and easily design a 3-phase
converter.  In order to optimize this design to your specific requirements
refer to the data sheet for the controller listed in the bill of materials.  A variety
of other controllers may also be used, but the design will require layout and
control circuit modifications.

Demoboard Quick Start Guide

Initial Settings:

z

The output is set to 1.7V, but can be adjusted from 1.1 to 1.85V by setting

S1 according to the VID codes provided in Table 1.  Droop control is set to 50mV at 60A, but can be adjusted by
following the instructions in the data sheet for the PWM controller.

z

The switching frequency per phase is set to 500kHz with the frequency set resistor R4.  This creates an effective
output frequency of 1.5MHz.  The graph in figure 1 shows the relationship between R4 and the switching frequency
per phase.  This frequency may be adjusted by changing R4 according to this graph; however, extreme changes
from the 500kHz set point may require redesigning the control loop and adjusting the values of input and output
capacitors.  Also, refer to the SOA graph in the iP2001 datasheet for maximum operating current at different
frequencies.

Procedure for Connecting and Powering Up Demoboard:

1. Apply input voltage (5-12V) across V

IN

 (TP18) and PGND (TP14). Note that this input source must be applied first during

the power-up sequence.

2. Apply +5V logic power 5V (TP19) and PGND (TP20).
3. Apply load across VOUT pads (TP10 - TP12) and PGND pads (TP14 - TP16)
4. Set ENABLE high.
5. Monitor switch node signals (optional) via TP6 - TP8.
6. Adjust load accordingly.

iP2001 Recommended Operating Conditions

(refer to the iP2001 datasheet for maximum operating conditions)
Input voltage:

5 - 12V

Output voltage:

1.1 - 1.85V

Output current:

20A per phase, 60A total for 3-phase demo board.

Switching Freq:

500kHz per phase, 1.5MHz effective output frequency.

IRDCiP2001-B

International Rectifier  

 

 233 Kansas Street, El Segundo, CA 90245 USA

R

EFERENCE 

D

ESIGN

R

EFERENCE 

D

ESIGN

Summary of Contents for IRDCiP2001-B

Page 1: ...frequency set resistor R4 This creates an effective output frequency of 1 5MHz The graph in figure 1 shows the relationship between R4 and the switching frequency per phase This frequency may be adjus...

Page 2: ...0 0 1 150 0 1 1 0 0 1 550 1 1 0 1 1 1 175 0 1 0 1 1 1 575 1 1 0 1 0 1 200 0 1 0 1 0 1 600 1 1 0 0 1 1 225 0 1 0 0 1 1 625 1 1 0 0 0 1 250 0 1 0 0 0 1 650 1 0 1 1 1 1 275 0 0 1 1 1 1 675 1 0 1 1 0 1 30...

Page 3: ...working recommendations AN 1029 Optimizing a PCB Layout for an iPOWIR Technology Design This paper describes how to optimize the PCB layout design for both thermal and electrical performance This incl...

Page 4: ...0uF C7 10uF ENABLE SWNODE1 SWNODE2 C17 100uF C20 100uF C5 10uF C8 10uF TP6 SWNODE1 TP7 SWNODE2 VDD SGND PWM3 ENABLE PRDY VIN VSW3 PGND IP2001 U4 VDD SGND PWM3 ENABLE PRDY VIN VSW3 PGND C22 Open L3 0 5...

Page 5: ...www irf com 5 IRDCiP2001 B Fig 4 Component Placement Top Layer Fig 5 Component Placement Bottom Layer...

Page 6: ...Package Mfr Mfr Part No C1 0 022uF 50V X7R 10 0805 TDK C2012X7R1H223K C2 C11 C27 C30 C32 10 0uF 16V X5R 10 1210 TDK C3225X5R1C106K C16 C22 D1 D3 R3 R19 C17 C19 C20 C23 100uF 6 3V X5R 10 2220 TDK C575...

Page 7: ...ntil then the schottky diode is forward biased and clamps the FS DIS pin well below the disable voltage of the HIP6311 IC typically 1V Upon reaching 4 4V the PRDY pin transitions to a logic level high...

Page 8: ...ble for any result of usage for such applications including without limitation personal or property damage or violation of third party intellectual property rights IR WORLD HEADQUARTERS 233 Kansas St...

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