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440 04 6001 00

23

Specifications  subject to change without notice.

SEQUENCE OF OPERATION

NOTE

:  Furnace control must be grounded for proper

operation or control will lock out. Control is grounded
through green/yellow wire routed to gas valve and manifold

bracket screw. Using the schematic diagram in Figure 16,
follow the sequence of operation through the different
modes. Read and follow the wiring diagram very carefully.

NOTE

:  If a power interruption occurs during a call for heat

(W), the control will start a 90

sec blower

only ON period

two sec after power is restored, if the thermostat is still

calling for gas heating. The Amber LED light will flash code
12 during the 90

sec period, after which the LED will be ON

continuous, as long as no faults are detected. After the

90

sec period, the furnace will respond to the thermostat

normally.
The blower door must be installed for power to be

conducted through the blower door interlock switch ILK to

the furnace control CPU, transformer TRAN, inducer motor

IDM, blower motor BLWM, hot

surface igniter HSI, and gas

valve GV.

1.

Heating

 

(See

 

Figure 2  for thermostat connections.) 

The wall thermostat “calls for heat,” closing the

R

to

W circuit. The furnace control performs a self

check, verifies the pressure switch contacts collector

box

LPS and housing pressure switch

HPS are

open, and starts the inducer motor IDM.
a.

Inducer Prepurge Period

 As the inducer motor

IDM comes up to speed the collector box pressure

switch contacts LPS close to begin a 15 second pre-

purge period. The inducer housing pressure switch

contacts HPS are ignored until one minute after the

gas valve closes.

b.

Igniter Warm

Up

 At the end of the prepurge

period, the Hot

Surface igniter HSI is energized for

a 17

sec igniter warm

up period.

c.

Trial

for

Ignition Sequence

 When the igniter

warm

up period is completed, the main gas valve

relay contacts GVR close to energize the gas valve

GV, the gas valve opens. The gas valve GV permits

gas flow to the burners where it is ignited by the HSI.

Five sec after the GVR closes, a 2

sec flame proving

period begins. The HSI igniter will remain energized

until the flame is sensed or until the 2

sec flame

proving period begins.

d.

Flame

Proving

 When the burner flame is proved

at the flame

proving sensor electrode FSE, the

furnace control CPU begins the blower

ON delay

period and continues to hold the gas valve GV open.

If the burner flame is not proved within two sec, the

control CPU will close the gas valve GV, and the

control CPU will repeat the ignition sequence for up

to three more Trials

For

Ignition before going to

Ignition

Lockout. 

Lockout will be reset

automatically after three hours or by momentarily

interrupting 115 vac power to the furnace, or by

interrupting 24 vac power at SEC1 or SEC2 to the

furnace control CPU (not at W, G, R, etc.).

If flame is proved when flame should not be present,

the furnace control CPU will lock out of Gas

Heating

mode and operate the inducer motor IDM until flame

is no longer proved.

e.

Blower

On Delay

 If the burner flame is proven, the

blower motor is energized on HEAT speed 25 sec

after the gas valve GV is energized. 

Simultaneously, the electronic air cleaner terminal

EAC

1 is energized and remains energized as long

as the blower motor BLWM is energized.

f.

Blower

Off Delay

 When the thermostat is

satisfied, the R

to

W circuit is opened, de

energizing the gas valve GV, stopping gas flow to the

burners, and de

energizing the humidifier terminal

HUM. The inducer motor IDM will remain energized

for a 15

sec post

purge period. The blower motor

BLWM and air cleaner terminal EAC

1 will remain

energized for 90, 120, 150, or 180 sec (depending

on the blower

OFF delay selection). The furnace

control CPU is factory

set for a 120

sec blower

OFF delay.

2.

Cooling Mode

The thermostat “calls for cooling.”
(See Figure 2 for thermostat connections)  

The thermostat closes the R

to

G

and

Y circuits. The

R

to

Y circuit starts the outdoor unit, and the

R

to

G

and

Y circuits start the furnace blower motor

BLWM on COOL speed. 

The electronic air cleaner terminal EAC

1 is energized with

115 vac when the blower motor BLWM is operating. When

the thermostat is satisfied, the R

to

G

and

Y circuits are

opened. The outdoor unit will stop, and the furnace blower

motor BLWM will continue operating on the COOL speed for

an additional 90 sec.

3.

Continuous Blower Mode 

When the R

to

G circuit is closed by the thermostat,

the blower motor BLWM will operate on HEAT speed.

Terminal EAC

1 is energized as long as the blower

motor BLWM is energized. During a call for heat, the

blower BLWM will stop during igniter warm

up (17

sec), ignition (7 sec), and blower

ON delay (25 sec),

allowing the furnace heat exchangers to heat up more

quickly, then restarts at the end of the blower

ON

delay period at HEAT speed. 

When the thermostat “calls for cooling”, the blower

motor BLWM will operate at COOL speed. When the

thermostat is satisfied, the blower motor BLWM will

operate an additional 90 sec on COOL speed before

reverting back to continuous

blower (HEAT speed).

When the R

to

G circuit is opened, the blower motor

BLWM will continue operating for an additional 5 sec,

if no other function requires blower motor BLWM

operation.

4.

Heat Pump

 

When installed with a heat pump, the furnace control

automatically changes the timing sequence to avoid

long blower off times during demand defrost cycles.

When the R

to

Wand

 Y or R

to

W

and

Y

and

G

circuits are energized the furnace control CPU will

continue to turn on the blower motor BLWM at HEAT

speed, and begin a heating cycle. The blower motor

BLWM will remain on until the end of the prepurge

period, then shut off for 24 sec then come back on at

HEAT speed. When the W input signal disappears,

the furnace control begins a normal inducer post

purge period and the blower switches to COOL speed

after a 3 sec delay. If the R

to

W

and

Y

and

G

signals disappear at the same time, the blower motor

BLWM will remain on for the selected blower

 OFF

delay period. If the R

to

W

and

Y signals disappear,

leaving the G signal, the blower motor BLWM will

continue running the blower motor at HEAT speed

after the selected blower

OFF delay period is

completed.

Component Self-Test

Refer to page 14 for instructions.

Summary of Contents for R9MSB0601716B

Page 1: ...in the following manner CAUTION Signal Words on Product Labeling Signal words are used in combination with colors and or pictures or product labels The signal word WARNING is used throughout this man...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...115vac terminal is energized whenever blower operates HUM 24vac terminal is only energized when the low pressure switch LPS is closed on a call for heat Prime Condensate Trap with Water CARBON MONOXID...

Page 4: ...ions to match the required orifice to the manifold pressure to the heat content and specific gravity of the gas To do this 1 Obtain average yearly gas heat value at installed altitude from local gas s...

Page 5: ...hould be clear blue almost transparent See Figure 12 i Remove jumper R to W j Reinstall manifold pressure tap plug from gas valve 2 Verify natural gas input rate by clocking meter NOTE Contact your HV...

Page 6: ...exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Shortened furnace life S Component damage Temperature rise must be within limits specified on furnace rating p...

Page 7: ...nals when furnace is in low heat and after blower starts 4 Set heat anticipator on thermostat per thermostat instructions and install on sub base or wall 5 Install blower access door Electronic thermo...

Page 8: ...743 3048 18 20 0 81 Derate multiplier factors are based on midpoint altitude for altitude range ON OFF Switch Regulator Seal Cap Regulator Adjustment Regulator Seal Cap under Cap 1 2 NPT Outlet 1 8 NP...

Page 9: ...290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 9...

Page 10: ...10 440 04 6001 00 Specifications subject to change without notice 338309 201 Rev E A11602 Figure 5 Service Label Information...

Page 11: ...2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3...

Page 12: ...5 1075 1015 950 885 Red 3 2 5 394 1030 1025 1030 1010 985 940 905 855 805 735 0801716B SIDE BOTTOM Black 4 0 389 1650 1620 1640 1605 1555 1495 1425 1345 1255 1165 Yellow 3 5 381 1420 1425 1400 1370 13...

Page 13: ...switch is 0 73 in W C The maximum make point of the switch is 0 83 in W C ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death There may be more than one el...

Page 14: ...ND FIELD 24 V WIRING FIELD 115 208 230 460 V WIRING FACTORY 24 V WIRING FACTORY 115 V WIRING 208 230 OR 460 V THREE PHASE 208 230 V SINGLE PHASE BLOWER DOOR SWITCH WHT BLK WHT BLK NOTES Connect Y term...

Page 15: ...e sure that it operates properly with the room thermostat Check all modes including Heat Cool and Fan 7 Check operation of accessories per manufacturer s instructions 8 Review Owner s Manual with owne...

Page 16: ...8 Turn on electrical supply to furnace Blower Motor and Wheel Maintenance To ensure long life economy and high efficiency clean accumulated dirt and grease from blower wheel and motor annually The in...

Page 17: ...aning Burners and Flame Sensor The following items must be performed by a qualified service technician If the burners develop an accumulation of light dirt or dust they may be cleaned by using the fol...

Page 18: ...burner assembly without striking the igniter on surrounding parts c Inspect igniter for signs of damage or failure d If replacement is required remove the screw that secures the igniter on igniter bra...

Page 19: ...supply circuit is on Cleaning Heat Exchangers The following items must be performed by a qualified service technician Primary Heat Exchangers If the heat exchangers get an accumulation of light dirt o...

Page 20: ...ed Follow these procedures to winterize your furnace UNIT COMPONENT DAMAGE HAZARD Failure to follow this caution may result in damage to the furnace and other property damage Do not use ethylene glyco...

Page 21: ...ner Manifold A11461 Figure 12 Burner Flame SET SCREW MOTOR WHEEL HUB MOTOR SHAFT FLAT SCREW MOTOR ARM GROMMET SCREW LOCATION BLO HSG ASSY BRACKET BRACKET ENGAGEMENT SEE DETAIL A CAPACITOR OR POWER CHO...

Page 22: ...22 440 04 6001 00 Specifications subject to change without notice FLAME SENSOR BELOW BURNER FLAME ROLLOUT SWITCH BRACKET IGNITER IGNITER BURNER SUPT ASSY BURNER ASSY A11403 Figure 14 Burner Assembly...

Page 23: ...y If the burner flame is proven the blower motor is energized on HEAT speed 25 sec after the gas valve GV is energized Simultaneously the electronic air cleaner terminal EAC 1 is energized and remains...

Page 24: ...flash the status code of the previous fault or status code 11 1 short and 1 long flash if there was no previous fault After the control repeats the code 4 times the control will go through a brief com...

Page 25: ...control will repeat the ignition sequence 3 more times before lockout 14 occurs If flame signal is lost during the blower on delay period blower will come on for the selected blower off delay Check t...

Page 26: ...26 440 04 6001 00 Specifications subject to change without notice 339236 2 Rev A Figure 16 Wiring Diagram...

Page 27: ...can cause personal injury property damage or death Consult a qualified installer service agency or your local gas supplier for information or assistance The qualified installer or service agency must...

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