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Special Procedures For 208 Volt Operation

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or

death.
Before installing or servicing system, always turn off main

power to system. with disconnect switch open, move black wire

from transformer (3/16” [4.8mm]) terminal marked 230 to

terminal marked 208. This re

taps transformer to primary

voltage of 208 VAC.

!

WARNING

ELECTRICAL SHOCK FIRE/EXPLOSION HAZARD

Failure to follow this warning could result in personal injury or

death.
Before making any wiring changes, 

make sure

 the gas supply

is switched off first. 

Then 

switch off the power supply to the unit

and install lockout tag.

!

WARNING

Control Voltage Connections

Do not use any type of power

stealing thermostat. Unit control

problems may result.
Use no. 18 American Wire Gage (AWG) color

coded, insulated

(35

C minimum) wires to make the control voltage connections

between the thermostat and the unit. If the thermostat is located

more than 100 feet from the unit (as measured along the control

voltage wires), use no. 16 AWG color

coded, insulated (35

C

minimum) wires.

Standard Connection

FIGURE 10

High and Control Voltage Connections

FIELD 

 SUPPLIED

FUSED DISCONNECT

POWER
SUPPLY

EQUIP GR

HIGH VOLTAGE
POWER LEADS
(SEE UNIT WIRING
LABEL)

CONTROL BOX

W2

Y1

Y2

G

R

C

Y1

Y2

G

R

C

(

)

(

)

( )

( )

( )

( )

WHT

YEL

PNK

GRN

RED

BRN

SPLICE BOX

LOW 

 VOLTAGE

POWER LEADS
(SEE UNIT
WIRING LABEL)

Thermostat

W1

Run the low

voltage leads from the thermostat, through the inlet

hole, and into unit low

voltage splice box.

Locate six 18

gage wires leaving control box. These low

voltage

connection leads can be identified by the colors red, green, yellow,

brown, pink, and white (see Figure 10). Ensure the leads are long

enough to be routed into the low

voltage splice box (located below

right side of control box). Route leads through hole in bottom of

control box and make low

voltage connections (see Figure 10).

Secure all cut wires so that they do not interfere with operation of

unit.

Heat Anticipator Setting

The room thermostat heat anticipator must be properly adjusted to

ensure proper heating performance. Set the heat anticipator, using

an ammeter between the W and R terminals to determine the exact

required setting.

NOTE

: For thermostat selection purposes, use 0.18 amp for the

approximate anticipator setting. Failure to make a proper heat
anticipator adjustment will result in improper operation, discomfort
to the occupants of the conditioned space, and inefficient energy
utilization; however, the required setting may be changed slightly
to provide a greater degree of comfort for a particular installation.

Transformer Protection

The transformer is of the energy

limiting type, however a direct

short will likely blow a secondary fuse. If an overload or short is

present, correct overload condition and check for blown fuse on

Indoor Fan board or Integrated Gas Controller. Replace fuse as

required with correct size and rating.

Summary of Contents for PGD/S524?60

Page 1: ...g Signal words are used in combination with colors and or pictures or product labels SAFETY CONSIDERATIONS 2 RECEIVING AND INSTALLATION 2 Step 1 Check Equipment 2 Step 2 Provide Unit Support 3 Step 3...

Page 2: ...low this caution may result in personal injury When removing access panels or performing maintenance functions inside your unit be aware of sharp sheet metal parts and screws Although special care is...

Page 3: ...in 6 mm This is necessary for unit drain to function properly Refer to accessory roof curb installation instructions for additional information as required Roof Curb Install accessory roof curb in acc...

Page 4: ...4 3 4 1136 7 22 13 16 579 4 15 5 16 388 9 17 5 8 447 7 24060 208 230 1 60 426 193 1 44 3 4 1136 7 22 13 16 579 4 15 5 16 388 9 17 5 8 447 7 UNIT Voltage Corner Weight LB KG 1 2 3 4 24040 208 230 62 8...

Page 5: ...30 1 60 549 249 1 50 5 8 1285 9 22 13 16 579 4 18 457 2 17 5 8 447 7 60090 115 130 208 230 1 60 600 272 3 54 5 8 1387 5 22 13 16 579 4 18 457 2 18 457 2 Unit Voltage Corner Weight LB KG 1 2 3 4 36060...

Page 6: ...for large basepan units G H C B A F D E G H field supplied UNIT SIZE CATALOG NUMBER A IN mm B small common base IN mm B large base IN mm C IN mm D IN mm E IN mm F IN mm G IN mm H IN mm Small or Large...

Page 7: ...loads 2 Instruction in any special operation or precaution 3 Condition of the load as it relates to operation of the lifting kit such as balance temperature etc Follow all applicable safety codes Wear...

Page 8: ...OIT TRE EN PLACE POUR MANIPULATION 50CY502286 2 0 CAUTION NOTICE TO RIGGERS PRUDENCE AVIS AUX MANIPULATEUR Use top skid as spreader bar Utiliser la palette du haut comme barre de r partition SEAL STRI...

Page 9: ...2 559 1 8 825 2800 22 559 1 8 825 2800 22 559 1 8 825 INDOOR COIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Low Stage Cooling Airflow Cfm Nominal High Stage C...

Page 10: ...Cfm Nominal High Stage Cooling Airflow Cfm 1100 1600 1100 1600 1100 1600 1200 1750 1200 1750 1200 1750 Size in mm 11x10 279x254 11x10 279x254 11x10 279x254 11x10 279x254 11x10 279x254 11x10 279x254 M...

Page 11: ...e 1 2 in 12 7 mm FPT gas inlet on the gas valve Install a gas supply line that runs to the heating section Refer to the NFGC for gas pipe sizing Do not use cast iron pipe It is recommended that a blac...

Page 12: ...id damaging gas controls Never purge a gas line into a combustion chamber Never test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of...

Page 13: ...ation latest edition in Canada Canadian Electrical Code CSA C22 1 and local electrical codes WARNING UNIT COMPONENT DAMAGE HAZARD Failure to follow this caution may result in damage to the unit being...

Page 14: ...POWER LEADS SEE UNIT WIRING LABEL Thermostat W1 Run the low voltage leads from the thermostat through the inlet hole and into unit low voltage splice box Locate six 18 gage wires leaving control box...

Page 15: ...LACED THEY MUST BE REPLACED WITH TYPE 90 DEG C WIRE OR ITS EQUIVALENT 2 SEE PRICE PAGES FOR THERMOSTAT AND SUBBASES 3 USE 75 DEG COPPER CONDUCTORS FOR FIELD INSTALLATION 4 SEE INSTALLATION INSTRUCTION...

Page 16: ...T C1 C2 BR 1 1 1 1 R G W Y1 C T STAT BK Y V BK Y BR CS CS IFO 24VAC R FUSE 3A P2 1 R P1 1 R P1 4 G P2 5 X P1 6 W P2 3 W P2 4 R P1 3 Y1 HPS1 BL P LPS BL P Y P Y 1 2 4 35 IFM PRS BL O BR COM C P2 2 C C...

Page 17: ...rsonal injury death or property damage Do not purge gas supply into the combustion chamber Do not use a match or other open flame to check for gas leaks Use a commercially available soap solution made...

Page 18: ...ALTITUDE FT M PERCENT OF DERATE DERATE MULTIPLIER FACTOR 0 2000 0 610 0 1 00 2001 3000 610 914 8 12 0 90 3001 4000 915 1219 12 16 0 86 4001 5000 1220 1524 16 20 0 82 5001 6000 1524 1829 20 24 0 78 60...

Page 19: ...supplier if the heating value of gas is not known Example Assume that the size of test dial is 1 ft3 one revolution takes 32 seconds and the heating value of the gas is 1050 BTU ft3 Proceed as follows...

Page 20: ...mit switch opens and the control circuit breaks Any interruption in the control circuit instantly closes the gas valve and stops gas flow to the burners The blower motor continues to run until LS rese...

Page 21: ...d liquid line temperature UNIT DAMAGE HAZARD Failure to follow this caution may result in unit damage When evaluating the refrigerant charge an indicated adjustment to the specified factory charge mus...

Page 22: ...ows 1 Low Stage Thermostat closes R to G and R to Y1 The compressor and indoor fan are energized on low speed The outdoor fan is also energized 2 High Stage Thermostat closes R to G R to Y1 and R to Y...

Page 23: ...e unit without a suitable air filter in the return air duct system Always replace the filter with the same dimensional size and type as originally installed See Table 2 for recommended filter sizes In...

Page 24: ...mpartment on the fan partition panel Slide bracket forward bottom first to remove See Fig 17 18 6 Remove wires connected to gas valve Remove wires connected to the rollout switch Mark each wire 7 Remo...

Page 25: ...ct all refrigerant tubing connections and the unit base for oil accumulations Detecting oil generally indicates a refrigerant leak EXPLOSION SAFETY AND ENVIRONMENTAL HAZARD Failure to follow this warn...

Page 26: ...pressure The relief port has an operating range between 550 psi 26 34 kPa and 625 psi 29 93 kPa differential pressure EXPLOSION ENVIRONMENTAL SAFETY HAZARD Failure to follow this warning could result...

Page 27: ...eating Rise C 26 28 31 NA NA NA NA NA NA High3 Black CFM 1179 1118 1061 996 942 864 794 718 619 Heating Rise F 38 40 42 45 47 51 NA NA NA Heating Rise C 21 22 23 25 26 29 NA NA NA PG D S 536060 25 55...

Page 28: ...47 48 49 50 52 53 54 Heating Rise C 25 26 26 27 27 28 29 29 30 High3 Black CFM 2093 2051 2024 1967 1947 1907 1854 1826 1749 Heating Rise F 42 42 43 44 45 46 47 48 50 Heating Rise C 23 24 24 25 25 25 2...

Page 29: ...625 1578 1527 1432 Heating Rise F 51 52 54 56 57 59 61 63 NA Heating Rise C 28 29 30 31 32 33 34 35 NA Med High3 Orange CFM 2001 1958 1923 1883 1831 1776 1705 1624 1538 Heating Rise F 48 49 50 51 53 5...

Page 30: ...Defective run start capacitor Determine cause and replace Faulty outdoor fan motor or capacitor Replace Restriction in refrigerant system Locate restriction and remove Compressor operates continuously...

Page 31: ...minutes for any gas to dissipate before attempting to light unit 2 Check gas valve Inadequate heating Dirty air filter Clean or replace filter as necessary Gas input to furnace too low Check gas press...

Page 32: ...er amount of gas Induced draft motor fault LED 6 flashes Open pressure switch Verify wiring connections to pressure switch and inducer motor Verify pressure switch hose is tightly connected to both in...

Page 33: ...gned to detect HFC refrigerant R 410A as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated wor...

Page 34: ...ew tightness 3 Start Up Electrical Supply Voltage measured Compressor Amps measured Indoor evaporator motor amps Temperatures Outdoor condenser air temperature dry bulb Indoor return air temperature d...

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