International comfort products CXH5 Installation Instructions Manual Download Page 7

INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pump

428 01 5106 00

7

C. ROUTING AND SUSPENDING REFRIGERANT

LINES

Run refrigerant lines as straight and direct as possible,

avoiding unnecessary bends and turns. Always insulate

the entire suction line. Both lines should be insulated

when routed through an attic or when routed through an

underground raceway.
When routing refrigerant lines through a foundation or

wall, do not allow refrigerant lines to come in direct

contact with the building structure.  Make openings large

enough so that lines can be wrapped with extra insulation.

Fill all gaps with RTV caulk. This will prevent noise

transmission between the tubing and the foundation or

wall.
Along floor or ceiling joists, suspend refrigerant lines so

that they do not contact the building structure, water

pipes, or ductwork. Use insulated or suspension type

hangers. Metal straps must be at least 1” (25mm)wide to

avoid cutting into the tube insulation. Keep the liquid and

suction lines separate. Refer to Figure 5.

Figure 5

Routing and Suspending Refrigerant Lines

INSULATION

SUCTION TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

SUCTION TUBE

INSULATION

CAULK

HANGER STRAP

(AROUND SUCTION

TUBE ONLY)

JOIST

1” (25mm) MIN

THROUGH THE WALL

SUSPENSION

!

CAUTION

UNIT OPERATION HAZARD
Failure to follow this caution may result in improp-

er product operation.
Do not bury more than 36” (1m) of line set under-

ground. Refrigerant may migrate to cooler buried

section during extended periods of unit shut

down, causing refrigerant slugging and possible

compressor damage at start

up.

If ANY section of the line set is buried under-

ground, provide a minimum 6” (152mm) vertical

rise at the service valve.

D. OUTDOOR UNIT HIGHER THAN INDOOR UNIT

Proper oil return to the compressor should be maintained

with suction gas velocity. If velocities drop below 1500

fpm (feet per minute), oil return will be decreased. To

maintain suction gas velocity, do not upsize vertical

suction risers.

E. LIQUID LINE FILTER

DRIER

Outdoor units are shipped with an appropriate filter

drier

for installation in the liquid line. Leave the plugs in the tube

ends until the filter

drier is installed. The optimal location

for the filter

drier is close to the indoor coil. Heat pump

filter

driers are “bi

flow” type. Either end can be pointed

towards indoor coil. Refer to Figure 6.

Figure 6

Liquid Line Filter

Drier

Installed at Indoor Coil

38

11

84

Filter

Drier

Summary of Contents for CXH5

Page 1: ...gnal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels WARNING Saf...

Page 2: ...kes vents or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Loc...

Page 3: ...6 152mm 24 610mm Service Wall Wall Wall 6 152mm 6 152mm Post Wall Wall 18 457mm 18 457mm 18 457mm 18 152mm 6 152mm 6 152mm 6 152mm 18 457mm 18 457mm 18 457mm 18 457mm 24 610mm Service 24 610mm Servic...

Page 4: ...se levels are required Supporting structure or platform for the unit must be level If installation is on a flat roof locate unit minimum 6 inches 152mm above roof level Place the unit over one or more...

Page 5: ...ng operation Heat pumps also use an outdoor piston for heating operation refer to section F Check piston size shipped with indoor unit to see if it matches required indoor piston size shown on outdoor...

Page 6: ...ne in the field use dehydrated or dry sealed deoxidized copper refrigeration tubing Do not use copper water pipe Do not remove rubber plugs or caps from copper tubing until connections are ready to be...

Page 7: ...OOR WALL INDOOR WALL LIQUID TUBE SUCTION TUBE INSULATION CAULK HANGER STRAP AROUND SUCTION TUBE ONLY JOIST 1 25mm MIN THROUGH THE WALL SUSPENSION CAUTION UNIT OPERATION HAZARD Failure to follow this c...

Page 8: ...and suction tube stub is copper Figure 7 Liquid Service Valve with Heating Piston and Adapter Tube PISTON BODY LIQUID SERVICE VALVE PISTON PLASTIC WASHER ADAPTER TUBE BRASS NUT Vapor Service Valve VA...

Page 9: ...free of air and water Watch the vacuum gauge as the system is pulling down The response of the gauge is an indicator of the condition of the system refer to Figure 8 With no leaks in the system allow...

Page 10: ...the main remote electrical disconnect device There may be more than one disconnect device Supply voltage must be 208 230 volts 197 volt minimum to 253 volts maximum 60 Hz single phase Outdoor units ar...

Page 11: ...ALLING OUTDOOR THERMOSTATS SYSTEMS WITH ONE OUTDOOR THERMOSTAT G R W 3 C O R G R W 3 C E C W 2 Y W 2 O R C W 2 Y W 2 C L G Y E O R SYSTEMS WITHOUT OUTDOOR THERMOSTATS C G R W 2 C Y O R W 2 SUBBASE THE...

Page 12: ...the defrost thermostat itself will not be observed Skip to 3 2 Use a volt meter to confirm there is no voltage across the DFT leads 24 volts across the SFT terminals indicates an OPEN defrost thermos...

Page 13: ...Defrost Control Board R8 OF1 K1 O1 R21 C2 R6 H9C1 C US R14 R13 D13 R7 C4 C10 JW2 JW1 D3 C16 C7 R28 D6 JW3 C13 R4 R1 R2 R3 R11 R5 R26 D1 D2 D10 A29 R9 D4 C19 C9 C1 OF2 CEBD430524 01A 5501A P2 1 Y T1 C...

Page 14: ...e below Unit is factory charged for 15 feet 4 6m of lineset Adjust charge by adding or removing 0 6 oz ft 17 g mm of 3 8 liquid line above or below 15 feet 4 6 m respectively For standard refrigerant...

Page 15: ...easure suction pressure by attaching an accurate gage to suction valve service port 3 Measure suction temperature by attaching an accurate thermistor type or electronic thermometer to suction line at...

Page 16: ...4 16 18 20 20 20 75 3 11 13 16 18 18 19 82 6 8 12 15 16 17 85 4 7 11 14 15 16 90 4 8 12 14 15 95 6 10 12 14 100 4 8 11 12 105 3 6 9 11 110 5 7 10 115 3 6 8 Optimum performance point 82 F 28 C outdoor...

Page 17: ...84 29 82 28 80 27 308 92 33 90 32 88 31 86 30 84 29 82 28 317 94 34 92 33 90 32 88 31 86 30 84 29 326 96 36 94 34 92 33 90 32 88 31 86 30 335 98 37 96 36 94 34 92 33 90 32 88 31 345 100 38 98 37 96 3...

Page 18: ...V F E S A4X24 A 5 3 FVM FCM 4X24 3 5 3 3 FXM4X24 A 5 3 FEM4X24 A 3 3 FS M U 4P24 A TXV 5 3 ED 4X30 EA 4X30 14 17 A 3 EN 4X30 3 3 EHD4X30A 3 3 FEM4 P X 30 A TXV 3 FSA4X30 A 3 FEA4X30 A 3 FXM4X30 A 3 5...

Page 19: ...e 17 Additional Subcooling Tables 15 SEER 13 14 SEER Subcooling Delta from Rating Plate Value Subcooling Delta from Rating Plate Value OUTDOOR UNIT TONNAGE OUTDOOR UNIT TONNAGE EN 4X60 24 3 EHD4X60A 3...

Page 20: ...ROUBLESHOOTING Some models are factory equipped with the Comfort Alertt Diagnostics device in the control box refer to Figure 18 Comfort Alert provides around the clock monitoring for common electrica...

Page 21: ...a tion 4 If low pressure switch present go to Flash Code 1 informa tion Yellow ALERT Flash Code 4 Locked Rotor 1 Run capacitor has failed 2 Low line voltage contact utility if voltage at disconnect is...

Page 22: ...igerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a suction l...

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