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3

Specifications subject to change without notice.

441 02 7000 02

have it checked periodically for proper operation. This precaution

will prevent problems associated with no heat, such as frozen water

pipes, etc. See “Before You Request a Service Call” section in this

manual.

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in injury, death, or

property damage.
Do not keep combustible materials, gasoline, and other

flammable liquids or vapors around your furnace.

!

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow warnings could result in personal injury,

death, or property damage.
Keep insulation clear of furnace and maintain clearances

shown on unit clearance label.

!

WARNING

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to

gas and electrical components. Only trained and qualified

personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions such

as cleaning or replacing air filters. All other operations must be

performed by trained service personnel. Observe safety precautions

in this manual, on tags, and on labels attached to the furnace, and

other safety precautions that may apply.

Recognize safety information. This is the safety

alert symbol 

.

When you see this symbol on the furnace and in instructions or

manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety

alert symbol.

DANGER identifies the most serious hazards which will result in

severe personal injury or death. WARNING signifies hazards

which could result in personal injury or death. CAUTION is used

to identify unsafe practices which would result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which will result in enhanced installation, reliability or

operation.

BEFORE STARTING YOUR FURNACE

Examine the furnace installation to determine that:

1. All flue gas carrying areas external to the furnace (i.e.

chimney, vent connector) are clear and free of obstructions.

2. The vent connector is in place, slopes upward and is

physically sound without holes or excessive corrosion.

3. The return

air duct connection(s) is physically sound, is

sealed to the furnace casing, and terminates outside the

space containing the furnace.

4. The physical support of the furnace is sound without

sagging cracks, gaps, etc. around the base.

5. There are no obvious signs of deterioration of the furnace.
6. The  burner flames are in good adjustment (by comparison

with pictorial sketches or drawings of the main burner flame

and, if applicable, the pilot burner flame).

STARTING YOUR FURNACE

Your furnace uses an automatic, hot surface ignition system to light

the burners each time the thermostat signals the furnace to start.

Follow these important safeguards:

S

Never attempt to manually light the burners with a match

or other source of flame.

A92319

Fig. 2 

 

Do Not Light Burner with Match

S

Read and follow the operating instructions on inside of

main furnace door, especially the item that reads as

follows:

“Wait 5 minutes to clear out any gas. Then smell for gas,

including near the floor. If you smell gas, 

STOP!

Follow “B” in the safety information above on this

furnace label. If you don’t smell gas, go to the next step.”

S

If a suspected malfunction occurs with your gas control

system, such as the burners do not light when they

should, refer to the shutdown procedures on inside of

main furnace door, or in the “Shutting Down Your

Furnace” section and call your dealer as soon as possible.

FIRE AND EXPLOSION HAZARD

Failure to follow this warning could result in personal injury,

death or property damage.
Should the gas supply fail to shut off or if overheating occurs,

turn off the manual gas valve to the furnace BEFORE turning

off the electrical supply and install lockout tag.

!

WARNING

S

CHECK AIR FILTER:

  Before attempting to start your

furnace, be sure the furnace filter is clean and in place.

See “Performing Routine Maintenance” section in this

manual.  Do not run the furnace without a filter in place.

Then proceed as follows:

STEPS FOR STARTING YOUR FURNACE

1. Set your room thermostat to the lowest temperature setting. 

See Fig. 3.

A08175

Fig. 3 

 

Lowest Temperature Setting

Summary of Contents for 441 02 7000 02

Page 1: ...ZARD Failure to follow this warning could result in personal injury and or death Carbon Monoxide is invisible odorless and toxic Install a carbon monoxide alarm in your home even if you do not own a g...

Page 2: ...S MANIFOLD GAS BURNER BLOWER DOOR SAFETY SWITCH BLOWER AND MOTOR CONTROL RATING PLATE NOT SHOWN LOCATED ON BLOWER DOOR HOT SURFACE IGNITER MANUAL RESET LIMIT SWITCHES GAS VALVE FLUE COLLECTOR BOX PRES...

Page 3: ...e chimney vent connector are clear and free of obstructions 2 The vent connector is in place slopes upward and is physically sound without holes or excessive corrosion 3 The return air duct connection...

Page 4: ...02266 Fig 7 Control Switch to OFF 6 After waiting 5 minutes if you still smell gas STOP Follow the safety information on the cover of this manual If you do not smell gas go to the next step 7 Turn the...

Page 5: ...F position See Fig 7 6 Replace the outer furnace door See Fig 9 7 If the furnace is being shut down because of a malfunction call your dealer as soon as possible PERFORMING ROUTINE MAINTENANCE With pr...

Page 6: ...llow this caution may result in personal injury Failure to follow this warning could result in personal injury or death For proper and safe operation the furnace needs air for combustion and ventilati...

Page 7: ...Check the manual reset limit switches located on the ends of the burner enclosure see Fig 1 and 2 If the furnace has experienced a high temperature condition due to inadequate combustion air these sw...

Page 8: ...ce technician to assure your inspection includes the following at a minimum DESCRIPTION INSPECTION INTERVAL Monthly Semi annually Annually Furnace specific external items Clean or replace air filters...

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