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5.2.1

  Connect  the  device  to  the  mains  through  the  “Power”  main  switch.  If  the  upper  lid  is 

closed, indicator light “3” is off (see Fig. 2); it lights up as soon as the lid is opened.  

5.2.2

  Select  the  torque  by  turning  potentiometer  “P1”,  and  the  melting  power  by  turning 

potentiometer  “P2”.  When  melting  precious  metals  (use  the  graphite  insert!)  set  the 

potentiometer P2 knob in position 4; in melting non-precious metals the values have to be set 

higher (from 6 to 9). 

5.2.3

 Close the upper lid. If the inductor is in the bottom position, indicator light “9” is on. 

5.2.4

  When  the  inductor  is  in  the  bottom  position,  place  the  centrifugal  arm  with  the  crucible 

above  the  inductor.  Using  the  handle  “1”  (Fig.  3)  lift  the  inductor  as  far  up  as  possible  in  the 

terminal position and move it slightly to the left so that it snaps into the appropriate notch. 

Make sure that the crucible fits into the inductor perfectly by slightly turning the arm (Fig. 1) and 

moving the slide “6”. Indicator light “8” is now on, while indicator light “9” goes out. 

 

IMPORTANT: Preheat the crucible and the metal before casting in order to reduce the melting 

time, prevent the flask from cooling too much and protect the crucible from cracks. 

 

The casting torque is selected by turning the P1 potentiometer knob: for precious metals set P1 

to level 4, for non-precious metals to levels from 6 to 9.  

 

5.2.5

 Before commencing the melting operation, apply the settings in the following order: 

1.

 

Turn the P2 potentiometer knob to the far left position (1-minimum power). 

2.

 

Insert the necessary amount of metal in the crucible and close the lid – the heating of the 

metal starts. 

3.

 

Slowly (by 0.5 to 1 grade of the scale per second) turn the P2 potentiometer in clockwise 

direction towards the far right position (maximum power). 

Summary of Contents for INTERCAST 60A

Page 1: ...03 2012 INTERDENT D O O Opekarniška cesta 26 3000 Celje Slovenija Tel 386 3 425 62 00 Fax 386 3 425 62 10 Email info interdent cc www interdent cc ISO 9001 1994 št certifikata SI Q 304 INTERCAST 60A ...

Page 2: ...LATION 4 5 OPERATING INSTRUCTIONS 5 5 1 Settings 5 5 2 Operation modes 5 5 3 Description of indication lights on the front panel 8 6 REGULATIONS FOR SAFE USE 12 7 IMPORTANT PRACTICAL INFORMATION 12 8 MAINTENANCE 13 9 DECLARATION OF CONFORMITY 14 10 DECLARATION OF WARRANTY 15 ...

Page 3: ...sponsibility concerning safety of operation or damage to the device persons or things deriving from uses other than the declared 2 TECHNICAL DATA Mains voltage 230 V 10 50 Hz Maximum wattage 3 kW Minimum amount of metal in the melting crucible 7g Maximum amount of metal in the melting crucible 80g Material of the melting crucible ceramics Material of the melting crucible in precious metal melting ...

Page 4: ...should be positioned onto a solid and stable surface 4 4 The arm of the centrifugal mechanism should be in a horizontal position Level it by adjusting the feet of the device with wrenches 14 and 19 and a spirit level to prevent vibrations during casting 4 5 The device can be connected to the power supply network single phase protection contact socket by means of a plug connection to a fixed outlet...

Page 5: ... of metal in the ceramic crucible Using the setting lever 4 find the appropriate position for the flask seat so that the flask is centred then block the slide by means of a support pin make sure that the ceramic crucible does not touch the flask Move the ceramic crucible holding slide into a position close to the flask approximate distance 3 mm Balance out the centrifugal arm by turning the balanc...

Page 6: ... the left so that it snaps into the appropriate notch Make sure that the crucible fits into the inductor perfectly by slightly turning the arm Fig 1 and moving the slide 6 Indicator light 8 is now on while indicator light 9 goes out IMPORTANT Preheat the crucible and the metal before casting in order to reduce the melting time prevent the flask from cooling too much and protect the crucible from c...

Page 7: ...ndicator light 4 is on it indicates that the timer is switched on If you lift the upper lid during the melting phase the high frequency generator immediately switches off and the device goes into stand by mode In case you leave the upper lid closed the device remains in the melting mode for 150 s After that indicator light 4 goes out and the device is guided to the starting position which is also ...

Page 8: ...id Keep in mind that any instance of pressing the turning key P3 causes the arm to turn if the inductor is in the bottom position and the upper lid is closed 5 2 8 Open the upper lid and remove the flask Close the lid Switch off the device by turning off the main switch on the control panel 5 3 Description of indicator lights on the front panel 1 adequate pressure of the cooling water in the cooli...

Page 9: ...9 FIG 1 ARM OF THE CENTRIFUGAL CASTING MECHANISM PANEL FIG 2 CONTROL PANEL FIG 3 APPEARANCE OF THE DEVICE ...

Page 10: ...10 FIG 1 ARM OF THE CENTRIFUGAL CASTING MECHANISM PANEL ...

Page 11: ...11 FIG 2 CONTROL PANEL P1 P2 P3 5 2 3 4 5 6 7 8 9 10 1 11 ...

Page 12: ...12 FIG 3 APPEARANCE OF THE DEVICE ...

Page 13: ... correctly 6 6 The centrifuge starts only when the inductor is in the bottom position and the turning key P3 in Fig 2 is pressed 6 7 The lifting handle of the inductor can only be raised if the main switch POWER in Fig 2 on the front panel is on During the operation of the centrifugal motor the lifting handle of the inductor is blocked in the bottom position 7 IMPORTANT PRACTICAL INFORMATION 7 1 A...

Page 14: ...pen the left side lid by means of a special wrench 8 3 Carefully remove all metal residue make sure that no residue gets stuck in the coils or their guides 8 4 The coils of the high frequency inductor should not be in direct physical contact 8 5 The insulation plates of the inductor may only be cleaned with a dry cloth Do not use water or solvents ...

Page 15: ...n the approximation of the laws of the Member States relating to machinery EN 61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use EN 61010 2 010 2003 Safety requirements for electrical equipment for measurement control and laboratory use radio frequency equipment Radio disturbance characteristics EN 61000 6 1 2002 Electromagnetic compatibility Part ...

Page 16: ...he manufacturer The device must be operated strictly according to the enclosed instructions The warranty does not cover any damage incurred during transportation resulting from inappropriate maintenance or handling or deriving from disturbances in the power supply network nor any mechanical damage The warranty is invalid in the event that non original spare parts have been used and that the device...

Page 17: ...17 ...

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