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g. Display of online unit number and startup unit number
They are used for displaying the total online modular units of the 
whole unit system and the number of the modular unit under 
running state, respectively, with display scope 0~16.
Any time when the spot check page is entered to display or change 
modular unit, it is needed to wait for the up-to-date data of the 
modular unit received and selected by wired controller. Before 
receiving the data, the wired controller only displays “——” on the 
data display Up area, and the down area displays the address 
number of the modular unit. No page can be turned, which 
continues until the wired controller receives the communication 
data of this modular unit.

8.1.5 Main page display

Main page display consists of several pages and the total number 
of pages is not fixed.
a. The default display is the first page; other pages are displayed 
by pressing page-up/down button circularly.
b. The first page of data display Up area displays the total outlet 
water temperature, and then the total outlet water temperature and 
the heat exchanger outlet water temperature are displayed 
according to the page number circularly and in turn.
c. The first page of data display Down area displays the number of 
online units, and the second page displays the number of startup 
running units
d. The first page of data display Down area shows the total load 
rate of compressor and the fourth page displays the address 
corresponding to unit number.
e. When all the pages of the main page data are displayed, 
continue to press page-down button to display the first page, and 
press page-up from the first page to display the last page.

8.1.6 Query display

Query page data consist of several pages and the total number of 
pages is not fixed.
a. Upon entering the spot check page display for the first time, the 
default selected 0# modular unit displays the state data of the first 
page.
b. Contents in other pages are displayed circularly by pressing the 
page-up/down button.
c. Pages 1-7 of data display Up area show condenser pipe 
temperature of system A, condenser pipe temperature of system B, 
T4 temperature value, TS temperature value, compressor current 
of system A, compressor current of system B, and outlet water 
temperature of heat exchanger.
d. The first page of data display Down area displays the unit 
number.
e. Starting from the eighth page, the data display Up area displays 
the failure code of the current modular unit. One failure code may 
be displayed at most by turning page. In case of exceeding one 
failure, the following ones will not be displayed. If there is no 
failure, only one page of failure code displays “E-" and the next 
page begins to display protection code.
f. After all the failure codes of the data display Up are displayed, 
protection code is displayed. One protection code at most may be 
displayed by turning page. In case of exceeding one protection 
code, the following ones will not be displayed. If there is no 
protection, only one page of protection code displays “P-", and the 
next page begins to display the contents of the first page.
g. After all the pages of spot check data are displayed, continue to 
press page-down button to display the first page, and press 
page-up from the first page to display the last page.
h. Select the modular unit address number of spot check by 
pressing “address decrease” or “address increase" button to 
inquire the running state data of different modular units.
Any time when the spot check page is entered to display or change 
modular unit, it is needed to wait for the up-to-date data of the 
modular unit received and selected by wired controller. Before 
receiving the data, the wired controller only displays “——” on the 
data display Up area, and the down area displays the address 
number of the modular unit. No page can be turned, which 
continues until the wired controller receives the communication 
data of this modular unit.

8.1.7 Care and maintenance

Maintenance of main parts

●  Close attention should be paid to the discharge and suction 
pressure during the running process. Find out reasons and 
eliminate the failure if abnormality is found.
●  Control and protect the equipment. See to it that no random 
adjustment be made on the set points on site.
●  Regularly check whether the electric connection is loose, and 
whether there is bad contact at the contact point caused by 
oxidation and debris etc., and take timely measures if necessary. 
Frequently check the work voltage, current and phase balance.
●  Check the reliability of the electric elements in time. Ineffective 
and unreliable elements should be replaced in time.

8.1.8 Water quality inspection and dirt remove

a. According to the local water quality, please inspect the water 
regularly. We recommended you to respect it a half year a time 
and change the circulate water two years a time.
b. After long-time operation, calcium oxide or other minerals will 
be settled in the heat transfer surface of the water-side heat 
exchanger. These substances will affect the heat transfer 
performance when there is too much scale in the heat transfer 
surface and sequentially cause that electricity consumption 
increases and the discharge pressure is too high (or suction 
pressure too low). Organic acids such as formic acid, citric acid 
and acetic acid may be used to clean the scale. But in no way 
should cleaning agent containing fluoroacetic acid or fluoride 
should be used as the water-side heat exchange is made from 
stainless steel and is easy to be eroded to cause refrigerant 
leakage. Pay attention to the following aspects during the cleaning 
and scale-removing process: 
●  Water-side heat exchanger should be done be professionals. 
Please contact the local air-conditioner customer service center.
●  Clean the pipe and heat exchanger with clean water after 
cleaning agent is used. Conduct water treatment to prevent water 
system from being eroded or re-absorption of scale.
●  In case of using cleaning agent, adjust the density of the agent, 
cleaning time and temperature according to the scale settlement 
condition.
●  After pickling is completed, neutralization treatment needs to be 
done on the waste liquid. Contact relevant company for treating 
the treated waste liquid.
●  Protection equipments (such as goggles, gloves, mask and 
shoes) must be used during the cleaning process to avoid 
breathing in or contacting the agent as the cleaning agent and 
neutralization agent is corrosive to eyes, skins and nasal mucosa.

8.1.9 Winter shutdown

For shutdown in winter, the surface of the unit outside and inside 
should be cleaned and dried. Cover the unit to prevent dust. Open 
discharge water valve to discharge the stored water in the clean 
water system to prevent freezing accident (it is preferable to inject 
antifreezer in the pipe).

8.1.10 Replacing parts

Parts to be replaced should be the ones provided by our company. 
Never replace any part with different part.

8.1.11 First startup after shutdown

The following preparations should be made for re-startup of unit 
after long-time shutdown:
1) Thoroughly check and clean the unit.
2) Clean water pipe system.
3) Check pump, control valve and other equipments of water pipe 
system.
4) Fix connections of all wires.
5) It is a must to electrify the machine before startup.

 

 

 

 

 

 

 

 

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O&I manual

Summary of Contents for ICHS-420KC-3

Page 1: ...www intensity com mx MAN I OICH120 1212 ICHS 420KC 3 35 Toneladas AIR COOLED MODULAR CHILLER Installation owner s MANUAL...

Page 2: ...MAIN PARTS OF THE UNIT Air outlet Air outlet Air inlet Air inlet Air inlet Air inlet NO NAME Top cover NAME Condenser Compressor Evaporator NO Electric control box Water outlet Water inlet Compressor...

Page 3: ...compact structure and easy transportation and lifting and in the meanwhile it also saves facilities including cooling tower cooling pump and so on for the user and reduces installation cost The units...

Page 4: ...nd could result in cutting injuries 1 O I manual Never inspect or service the unit by yourself Ask a qualified service person to perform this work Do not dispose this product as unsorted municipal was...

Page 5: ...chemicals to become deposited in the unit which could endanger the health of those who are hypersensitive to chemicals Do not place appliances which produce open fire in places exposed to the air flow...

Page 6: ...people due to transfer of noise and vibration The base of the unit is provided with installation holes which can be used to connect the unit and the foundation firmly 3 1 7 In case of installation on...

Page 7: ...3 1 and the space between adjacent modular units should not be less than 300mm the installation can also follow the direction B and C as shown in Fig 3 2 the spaces between the unit and the obstacle a...

Page 8: ...therwise the performance of the unit will decline c The inlet pipe of the evaporator must be provided with a target flow controller to realize flow break protection for the unit Both ends of the targe...

Page 9: ...zing pump is started up in winter For the water pipeline network including filters and heat exchangers dreg or dirt may seriously damages the heat exchangers and water pipes The installation persons o...

Page 10: ...ow and three way resistance two way resistance or three way resistance as well as filter resistance H4 the longest terminal resistance 4 7 2 Installation the pump a The pump should be installed at the...

Page 11: ...imal flow value prior to ex factory They should not be adjusted below the ex factory setting value or they may suffer failure After installing flow switches please press the flow switch lever several...

Page 12: ...its with 2 modules 8 module units can be connected at mostly No 1 unit No 0 address main unit No n unit n 8 No n 1 unit No 2n 3 address No 2n 1 address Fig 4 8 less than 8 modules 9 O I manual No 1 ad...

Page 13: ...on the main module The unit can be started up through the wired controller only after all addresses are set and the aforementioned items are determined The wired controller is 500m away from the outdo...

Page 14: ...st be suppressed with standard resistance capacitance suppressors to avoid electromagnetic interference thus leading to failure of the unit and its controller and even damages to them 5 3 10 All weak...

Page 15: ...nnection of control wires of pump the control wires of AC contactor of pump must pass the connection terminals p1 and P2 of the main unit as shown in Fig 5 3 Step 12 The connection way of the wire con...

Page 16: ...E4 Under refrigeration mode and heating mode conduct adjustment according to the magnitude of unit outlet water temperature Adjustment range of constant speed capability ON and OFF Total outlet water...

Page 17: ...ng and heating capability adjustment pump control auxiliary electric heater control total effluent temperature detection and water flow switch detection COM O 485 communication port fault code E2 high...

Page 18: ...ng the auxiliary electric heater Attention Under heating mode when the main unit board detects total water outlet temperature to be lower than 45 the switch will be closed and the auxiliary electric h...

Page 19: ...r flow specified in Table 7 1 6 2 Check item table after installation Checking item Description Yes No Whether installing site is meet for requirements Whether water system is meeting for requirements...

Page 20: ...electric control schematic diagram or the faults caused by water breaking while the unit is in operation should be the user s responsibility Do not re start the unit within 10 min after the unit is s...

Page 21: ...e which flashes with 2HZ and then adjust the minute by pressing Page up temperature and Page down temperature If no adjustment is made 8 seconds after entering the time setting state the time setting...

Page 22: ...manual settings mode Press ADD and ADD keys to select how many unit is launch into running Press OK key to save the settings Unit will run after press ON OFF key 3 minutes later Turn off the unit Whe...

Page 23: ...the system Eliminate incrustant Eliminate incrustant Check water temperature See Excessive high air suction pressure Check chilling water temperature Refrigerant leakage or insufficient refrigerant vo...

Page 24: ...voltage protection Reference to mention in above the parts of air suction and discharge pressure error Replace damaged assembly Find out the error type and carry out the corresponding measure to settl...

Page 25: ...ormal it displays There will be no display under the failure state of main unit communication connection d If it is under the host computer network control Network ON Network ON displays otherwise the...

Page 26: ...s needed to wait for the up to date data of the modular unit received and selected by wired controller Before receiving the data the wired controller only displays on the data display Up area and the...

Page 27: ...ressure Connection must be renewed after injection is completed Never inject oxygen acetylene or other flammable or poisonous gas to the refrigeration system at leakage detection and air tight test On...

Page 28: ...k temperature of chilled water or hot water Inlet Outlet 6 check air temperature of air side heat exchanger Inlet Outlet 7 Check refrigerant suction temperature and superheating temperature Refrigeran...

Page 29: ...utdoor temperature Compressor Air temperature of air side heat exchanger Temperature of chilled water or hot water Current of cooling water pump or hot water pump Dry bulb Wet bulb Indoor temperature...

Page 30: ...ic resistance lose kPa Fin coil model Shell tube type heat exchanger Control of wired controller manual auto startup running state display failure alert etc High or low pressure switch freeze proof de...

Page 31: ...M1 A A Heat1A COMP1A U V W KM2 COMP1B KM3 COMP2A KM4 Heat2B COMP2B Y G U V W U V W U V W Y G Y G Y G KM2 KM1 KM6 KM5 KM4 KM3 A B C A A B C A A B C A A B C Heat1B Heat2A KM5 A FAN1A U V W KM6 FAN1B KM7...

Page 32: ...VKRX OG EH VKRUWH U WKDQ P Black Yellow Gray Query Fault 1RWHV 7K H ZLULQ J GLDJ UDP RI DX LO LDU KHDWH U DQG SXPS L V MXVW IRU UHIHUHQF H SOHD VH IROOR Z WKH LQ VWUXFWLRQ V RI FRUUH VSRQGLQJ DX LOLD...

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