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Intelligent Energy 10005518, User Manual, Page: 5 / 12

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Intelligent Energy 10005518 User Manual Download Page 5

5

Lightweight Hydrogen Regulator

2

Main components

2.2

PRV cap

Low pressure PRV

Fill port - 8mm PCP 

quick connect

On/off solenoid valve 

control to FCPM

Hydrogen out - 
proprietary 
connector to FCPM

High pressure 
burst disk

Hydrogen in -
cylinder interface
M18 or 5/8" UNF

Pressure 
transducer 
to FCPM

Summary of Contents for 10005518

Page 1: ...Lightweight Hydrogen Regulator User Manual Users must read all instructions provided and retain the manual for future reference Document No 10010368 ...

Page 2: ...a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an ...

Page 3: ...n connection with UAVs The recipient is responsible for ensuring that all personnel have read and understood this User Manual before being allowed to handle operate install and store any equipment supplied by Intelligent Energy The recipient must ensure that any personnel responsible for handling the Lightweight Hydrogen Regulator with hydrogen cylinders and operating UAVs are suitably trained and...

Page 4: ...ylinder interface M18 1 5 or 5 8 UNF thread Maximum cylinder mass 10kg Product Overview The Lightweight Hydrogen Regulator has been designed for use with the Intelligent Energy UAV FCPMs It is intended to provide control and safety features on a lightweight cylinder to allow use on UAVs It is controlled from an Intelligent Energy UAV FCPM The Regulator has been designed to meet relevant safety sta...

Page 5: ...nents 2 2 PRV cap Low pressure PRV Fill port 8mm PCP quick connect On off solenoid valve control to FCPM Hydrogen out proprietary connector to FCPM High pressure burst disk Hydrogen in cylinder interface M18 or 5 8 UNF Pressure transducer to FCPM ...

Page 6: ...ted assembly Assembly and connection 3 Assembly of regulator to cylinder 3 1 1 2 By hand carefully thread the regulator assembly into the cylinder Tighten the regulator until it is mated flush to the neck of the cylinder Take the cylinder and regulator and inspect for physical damage or debris reject if visible to the eye Inspect the mating threads for damage or debris reject if visible to the eye...

Page 7: ...n general safety guidance should be considered for more detailed information see ISO TR 15916 Basic considerations for the safety of hydrogen systems Hydrogen purity is an important consideration for fuel cell performance it should comply with the specification in the table below for best performance For more details about hydrogen quality see the user manual for your FCPM or contact Intelligent E...

Page 8: ...PM user manual for details of how to make the hydrogen connection to that unit Ensure the hydrogen cylinder and FCPM are securely mounted before proceeding Verify that the connector O rings are in place and free from damage or debris Align the hose connector path with the regulator pins Push the hose connector and twist anti clockwise It will click when located 1 2 3 ...

Page 9: ...e regulator 1 Place cylinder and regulator in a well ventilated space preferably outdoors 2 Purge the gas from the cylinder by lifting the cap of the PRV see diagram in section 2 2 3 When the cylinder is empty A person trained in the use of pressurised gas should remove the regulator from the cylinder and inspect the sealing o ring Replace if damaged 4 Reassemble and refill the cylinder 5 Check fo...

Page 10: ...lligent Energy representative or the Product Support team by email servicing intelligent energy com End of life treatment and disposal When the Lightweight Hydrogen Regulator or cylinder reaches end of life please contact Intelligent Energy for support with reconditioning or disposal at servicing intelligent energy com ...

Page 11: ... the applicable requirements of the Directives set out above and the following standards documents EN 61000 6 2 2005 Electromagnetic compatibility EMC Generic standards Immunity for industrial environments EN 61000 6 4 2007 A1 2011 Electromagnetic compatibility EMC Generic standards Emission standard for industrial environments A copy of the official version of this certificate duly signed by an a...

Page 12: ...as being a complete source of Information To the fullest extent permitted by law Intelligent Energy offers no warranty as to the accuracy of the content of this publication shall not be liable for the content of this publication and no element of this publication shall form the basis of any contractual relationship with a third party Printed August 2019 53527 IE UM 201908 Published by Intelligent ...

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