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MB/TS25 PC211 UPGRADE Battery Charger

Operators Manual

05

SONNENSCHEIN A512/24

MODE

VOLTS

AMPS

TIME

Captest on time

20.0

24.0

60

m

Captest on voltage

Constant Voltage Charge

28.8

15.0

6.0

h

Constant Current Charge

C C Charge with Additional Time

06

SONNENSCHEIN A506/10S

MODE

VOLTS

AMPS

TIME

Captest on time

10.0

5.0

60

m

Captest on voltage

Constant Voltage Charge

7.25

5.0

4.0

h

Constant Current Charge

C C Charge with Additional Time

07

SONNENSCHEIN A200

MODE

VOLTS

AMPS

TIME

Captest on time

10.0

40.0

60

m

Captest on voltage

Constant Voltage Charge

14.4

20.0

8.0

h

Constant Current Charge

C C Charge with Additional Time

08

HAWKER ENERGY 9750D07545

MODE

VOLTS

AMPS

TIME

Captest on time

20.0

18.0

60

m

Captest on voltage

Constant Voltage Charge

29.0

9.0

4.0

h

Constant Current Charge

C C Charge with Additional Time

09

YUASA NP-24-12B

MODE

VOLTS

AMPS

TIME

Captest on time

10.0

24.0

60

m

Captest on voltage

Constant Voltage Charge

14.4

20.0

6.0

h

Constant Current Charge

C C Charge with Additional Time

10

CIBL 6XNM11WL

MODE

VOLTS

AMPS

TIME

Captest on time

10.0

32.0

60

m

Captest on voltage

Constant Voltage Charge

14.5

20.0

8.0

h

Constant Current Charge

C C Charge with Additional Time

11

AC DELKO 30-55

MODE

VOLTS

AMPS

TIME

Captest on time

10.0

55.0

60

m

Captest on voltage

Constant Voltage Charge

14.5

20.0

8.0

h

Constant Current Charge

C C Charge with Additional Time

Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 33 of 44

Copyright Material of Intelligent Charging Limited © 2015

Printed On : 02/09/15

Summary of Contents for MB/TS25 PC211

Page 1: ...PROC V SET TEST BATT CHRG T SET START STOP EXTD ENTR DISP DATA A SET PROC V SET TEST BATT CHRG ONE T SET START STOP VOLTS TIME AMPS TEST END ONE VOLTS TIME AMPS TEST END ALARM MEM Bxx ON OFF I O MEM B...

Page 2: ...IRCUIT BREAKERS 7 3 5 BATTERY CONNECTORS 7 3 6 KEYBOARD 8 4 USING THE TS25 UPGRADE 9 4 1 CONNECTING BATTERIES 9 4 2 CAPACITY TESTING BATTERIES 12 4 3 CHARGING BATTERIES 15 4 4 ENTERING BATTERY DATA 18...

Page 3: ...RY ITEM 31 7 2 ENTERING OR MODIFYING A LIBRARY ENTRY 31 8 DEFAULT BATTERY LIBRARY 32 9 SPECIFICATIONS 42 10 PRODUCT DISPOSAL INSTRUCTIONS 43 1 Manual Revision History Rev Date Description 0 12 02 2008...

Page 4: ...s before using any data library entries Accessing constant voltage and constant current charging modes are no longer done via the library number Use the PROC key to set the charge mode This is also pr...

Page 5: ...PS TEST END ONE VOLTS TIME AMPS TEST END ALARM MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O MEM Bxx ON OFF I O I N T E L L I G E N T C H A R G I N G CHARGE TRIP ANALYSER TRIP MAINS POWER B...

Page 6: ...played o TEST illuminated means that the unit is set to capacity test mode otherwise it is set to charge mode o END illuminated means that the unit is stopped o ALARM illuminated means that the unit h...

Page 7: ...he ON position before starting a charge or capacity test WARNING NEVER SWITCH THE CIRCUIT BREAK TO ON WHEN THE UNIT IS PERFORMING A CHARGE OR CAPACITY TEST AS SEVERE DAMAGE MAY OCCUR TO THE BATTERY OR...

Page 8: ...plays Battery Data Enters The Battery AMPS Enters The Battery VOLTS Enters The Battery TIME Starts CHARGE CAPACITY TEST Clears The Display And Alarm On CHANNEL A ONE Selects ONE Mode On CHANNEL B MUTE...

Page 9: ...in contact with the metalwork of the charger as this may also cause electrical arcing and or explosion risk WARNING THE BATTERY SHOULD NEVER BE CONNECTED OR DISCONNECTED FROM THE UNIT WHEN A CHARGE O...

Page 10: ...ION BATTERY AVIATION BATTERY BATTERY 1 BATTERY 2 MUTE EXTD ENTR DISP DATA A SET PROC V SET TEST BATT CHRG T SET START STOP EXTD ENTR DISP DATA A SET PROC V SET TEST BATT CHRG ONE T SET START STOP VOLT...

Page 11: ...rinted On 02 09 15 AVIATION BATTERY MUTE EXTD ENTR DISP DATA ASET PROC V SET TEST BATT CHRG TSET START STOP EXTD ENTR DISP DATA ASET PROC V SET TEST BATT CHRG ONE T SET START STOP VOLTS TIME AMPS TEST...

Page 12: ...des Perform a capacity test only to the time period specified This mode will auto terminate the process if either the battery voltage reaches the voltage end point or if the total capacity test time i...

Page 13: ...sponding indicator will flash Note when the indicator is lit there is no data to display To check the capacity test mode simple press the TEST key and the current capacity test mode will be displayed...

Page 14: ...ty test time has elapsed If the capacity test has been programmed to auto terminate only when the voltage falls below the voltage end point then the process will stop when the battery voltage falls be...

Page 15: ...can be set to prevent over charging Constant current charging is achieved by the unit driving a specified constant current into the battery for a specified amount of time During this time it will moni...

Page 16: ...CC or CCA 4 3 4 STARTING A CHARGE Before a charge is performed for the first time it is important that the parameters are reviewed using the reviewing feature above as incorrect parameters could dama...

Page 17: ...mode is being performed then the unit will stop when the additional time has been used or if the voltage set point is not reached within 24 hours of the charge starting In all cases the charge process...

Page 18: ...change is required then simply pressing STOP will clear the display CV Programs the charge mode to perform a constant voltage charge where the charge current is not exceeded until the voltage set poi...

Page 19: ...odified by pressing the and arrow keys Pressing the EXTD key will cause the middle digit to flash and this can then be modified by using the and arrow keys Pressing the EXTD key again will cause the l...

Page 20: ...nit Certain actions cannot be performed in ONE mode and these are reported on the display in the form of an error message and buzzer sound 4 6 RESETTING THE TS25 UPGRADE The TS25 UPGRADE keeps users m...

Page 21: ...rform this function both channels must be STOPPED Press EXTD twice rapidly The display will flash three numeric digits These correspond to the firmware release of the unit By pressing the and arrow ke...

Page 22: ...on mode has been selected PRS Parameter reset selection or action LRS Library reset selection or action CRS Calibration reset selection or action TIM Capacity test terminated on time selection or sett...

Page 23: ...event inadvertently entered wrong values being used If this error is received repeatedly when calibrating it also indicates that the unit has a malfunction and requires service E 6 Error in current ca...

Page 24: ...e actual current is more than 10A of expected current E13 This code is displayed when the unit is first powered and is an indication that the internal battery needs replacing Note that when this occur...

Page 25: ...s recommended 5 2 PERFORMANCE CHECKING There are two stages in the recalibration The initial stage is to check that the TS25 UPGRADE is still working within the correct performance characteristics If...

Page 26: ...alue stored internally which it uses for calculating true voltage and current from it s internal measurement circuitry Because of component tolerances and tolerance drift with time decay the values cr...

Page 27: ...A Set the battery charger to test mode Set capacity test amps to 25A using the ASET key Set the termination voltage to 20V using the VSET key Set the capacity test duration to 010 using the TSET key...

Page 28: ...t it is within reasonable boundaries If when entering measurements into the unit it beeps and displays E 6 then the volts or amps you are trying to enter are invalid If the same error is displayed on...

Page 29: ...AL MULTIMETER DMM01 AMPS DMM SET TO READ 0 20mV VOLTS DMM SET TO READ 0 200V 200m 2 20 200 1000 V d c 700 200 20 200m V a c 200u 2m 20m 200m 2 10 A a c 10 2 200m 20m 2m 200u 20u OFF 20m DIGITAL MULTIM...

Page 30: ...tors are broken or damaged they should be replaced Replacement charger connectors can be purchased from Intelligent Charging Inspect the power cord for damage and replace if necessary If required by l...

Page 31: ...to be retrieved from the units internal fixed battery library Items from this database cannot be written back As supplied or when a library reset is performed the modifiable database is the same as t...

Page 32: ...ime 01 CONCORDE BB 638 U MODE VOLTS AMPS TIME Captest on time 21 0 31 0 60 m Captest on voltage Constant Voltage Charge 29 0 20 0 6 0 h Constant Current Charge C C Charge with Additional Time 02 HAWKE...

Page 33: ...LTS AMPS TIME Captest on time 20 0 18 0 60 m Captest on voltage Constant Voltage Charge 29 0 9 0 4 0 h Constant Current Charge C C Charge with Additional Time 09 YUASA NP 24 12B MODE VOLTS AMPS TIME C...

Page 34: ...3 5 0 60 m Captest on voltage Constant Voltage Charge 4 85 2 0 4 0 h Constant Current Charge C C Charge with Additional Time 16 YUASA NP2 6 6 MODE VOLTS AMPS TIME Captest on time 5 0 2 6 60 m Captest...

Page 35: ...5 0 60 m Captest on voltage Constant Voltage Charge 29 0 18 0 6 0 h Constant Current Charge C C Charge with Additional Time 23 OLDHAM CROMPTON 4V10 MODE VOLTS AMPS TIME Captest on time 3 3 10 0 60 m C...

Page 36: ...time 19 0 5 5 60 m Captest on voltage Constant Voltage Charge 29 0 0 5 2 0 h Constant Current Charge C C Charge with Additional Time 30 GRIMES 61 0478 1 MODE VOLTS AMPS TIME Captest on time 0 0 0 0 0...

Page 37: ...0 0 36 0 60 m Captest on voltage Constant Voltage Charge 30 0 8 0 2 0 h Constant Current Charge C C Charge with Additional Time 37 VARTA F20 40H1CWT MODE VOLTS AMPS TIME Captest on time 20 0 36 0 60 m...

Page 38: ...0 60 m Captest on voltage Constant Voltage Charge 15 0 1 4 4 0 h Constant Current Charge C C Charge with Additional Time 44 AEA SAFT KRH 44 91 HBG MODE VOLTS AMPS TIME Captest on time 10 0 10 0 60 m...

Page 39: ...0 0 23 0 60 m Captest on voltage Constant Voltage Charge 30 0 2 3 5 0 h Constant Current Charge C C Charge with Additional Time 51 VARTA 5KBM 344 100 MODE VOLTS AMPS TIME Captest on time 5 0 0 55 60 m...

Page 40: ...aptest on voltage Constant Voltage Charge 1 5 0 24 4 0 h Constant Current Charge C C Charge with Additional Time 58 SAFT 20 VO 35 MODE VOLTS AMPS TIME Captest on time 20 0 35 0 60 m Captest on voltage...

Page 41: ...e and is considered fit for return to service Copy this page to record details of your own batteries MODE VOLTS AMPS TIME Captest on time m Captest on voltage Constant Voltage Charge h Constant Curren...

Page 42: ...urrent Minimum 0 0A Maximum 6 0A Temperature Min 0 C Max 40 C POWER INPUT 700W Per Channel 28V at 25A Maximum Per Channel Rated at 25 C POWER OUTPUT MB25 TS25 Models 280W Per Channel 10A at 28V Maximu...

Page 43: ...n put in place to recycle products using best available recovery and recycling techniques to minimise the impact on the environment treat any hazardous substances and avoid the increasing landfill Pro...

Page 44: ...DE Battery Charger Operators Manual This page is intentionally left blank Doc DWG1006 34 R3 TS25 PC211 Upgrade Operators manual odtPage 44 of 44Copyright Material of Intelligent Charging Limited 2015...

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