Intelitek JobMaster 00-1800 Series Quick Start Manual Download

Page: 1 / 23

JobMaster® Mechanical Training Bench

QUICK START GUIDE

For the New 00-1800 Series Benches

Catalog #34-8000-0016 Rev. F

Summary of Contents for JobMaster 00-1800 Series

Page 1: ...JobMaster Mechanical Training Bench QUICK START GUIDE For the New 00 1800 Series Benches Catalog 34 8000 0016 Rev F...

Page 2: ...reement and written permission of the publisher Program listings may be entered stored and executed in a computer system but not reproduced for publication Every effort has been made to make this book...

Page 3: ...onto the Mobile Bench 9 3 2 1 Assembling the Mobile Bench 9 3 2 2 Assembling the Shelves 9 3 2 3 Assembling the Working Surface 10 3 3 Motor Controller and Safety Guard Assembly 12 4 Operating the Mot...

Page 4: ...ontainers with equipment that can be placed on the shelves of the bench Different levels of equipment may be purchased and containers can be moved interchanged or stored elsewhere For more information...

Page 5: ...ries in this table Part Cat No Level Working Surface 00 1800 0002 1 Coupling Kit 10 1800 0002 1 Shaft Bearing Kit 10 1800 0003 1 Accessories Kit 1 10 1800 0004 1 Sheave Pulley Sprocket Kit 10 1800 000...

Page 6: ...page 9 describe how to mount the working surfaces onto the respective fixtures 3 1 MOUNTING ONTO A TABLE This section provides instruction for attaching the working surface onto an existing table in y...

Page 7: ...ength and or width may be required depending on the structure of the table itself You may also want to consider the properties of the table with regard to storage space ease of access and mobility You...

Page 8: ...F JM Mechanical Bench QS_v1 1 5 Use the four M8x50 socket button head cap screws and the flat washers included in the package and a hex wrench to secure each of the working surface s legs to the tabl...

Page 9: ...2 This section provides instruction for assembling the mobile bench with shelves and for mounting the working surface onto the mobile bench For instructions on how to mount the mobile bench onto a pre...

Page 10: ...101970 To assemble the working surface 1 With the help of at least one other person place the working surface on top of the mobile bench with the four legs of the working surface situated at the poin...

Page 11: ...an M8 screw through a leg fastener and tighten the fastener to the nut with an appropriate hex key Do not tighten completely c Push the screw fastener nut assembly into the circular pocket of the wor...

Page 12: ...is a magnetic lock key safety device The lock has two magnetic read heads one of which is wired to the controller and the other is attached to the safety guard assembly When the two read heads are se...

Page 13: ...the motor controller is NOT connected to a power source before starting this procedure To assemble the motor power controller and safety guard assembly 1 Place the controller on the left side of the...

Page 14: ...its height may have to be adjusted 4 Place the safety guard assembly on top of the working surface Ensure that the two read heads are touching and aligned If they are not remove the safety guard and...

Page 15: ...Mechanical Bench QS_v1 1 4 Operating the Motor Motor operation is performed via the motor power controller This section documents the basic operation of the controller Warning The controller has two v...

Page 16: ...single phase power brake output middle and motor control left sections of the controller D Motor power on off switch MOTOR ON OFF Sends single phase power to the motor driver E Motor power indicator l...

Page 17: ...on how to secure the motor see course ME05 Belt Drives Skill Drill 2 in the online curriculum Ensure that the safety guard assembly is in place To start the motor 1 Turn the controller input power sw...

Page 18: ...h QS_v1 1 To stop the motor without applying the brake Turn the MOTOR ON OFF switch D off downwards To stop the motor while applying the brake Turn the OUTPUT ON OFF switch C off downwards Note After...

Page 19: ...g Bench Accessories 5 1 OVERVIEW In the ME series skill drills course lab activities parts are secured to the working surface by screwing them onto the top of the surface via the surface s holes Consi...

Page 20: ...working surface provides a general map for where to secure various assemblies when performing the skill drills In general all skill drills provide the exact locations of where to mount the devices an...

Page 21: ...ing surface in the position and orientation shown here using the accompanying hex screws 2 hex nuts 2 flat washers 4 and lock washers 2 See the 5 2 Map for Assembly Mounting on page 20 for the exact l...

Page 22: ...All rights reserved 34 8000 0016 F JM Mechanical Bench QS_v1 1 5 4 MOUNTING LASER ALIGNMENT ACCESSORIES This image shows the assembly of the laser alignment kit which is used in tandem with the pillo...

Page 23: ...All rights reserved 34 8000 0016 F JM Mechanical Bench QS_v1 1 For assembly of the laser alignment kit all pillow blocks must be raised on mount blocks which are secured to the working surface Full as...