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1.2 DESCRIPTION OF OPERATION

Rheotherm

 flow instruments are available with various nonintrusive and intrusive transducer designs,

but they all use the same thermal sensing technique. Two temperature sensors are used — one is in
thermal equilibrium with the fluid and provides a fluid temperature reference, while the second
temperature sensor is located near a heater so that its temperature is slightly above that of the fluid. In
a TU or TUL transducer, the temperature sensors and heater are attached to the outside of the flow tube,
whereas the dual and single probe transducers have the sensors and heater located in the probe(s) that
are inserted into the stream.  The amount of heat removed from the heated sensor by the stream is related
to fluid velocity.  Hence, the measured temperature differential between the reference sensor and heated
sensor is a function of flow rate.  Intek, Inc. is licensed to use this patented and trademarked flow
measurement technique.  The Model 400 electronics converts this temperature difference and a portion
of the fluid temperature signal into a temperature compensated and scaled flow output signal.  The
signal, for most cases, is proportional to the logarithm of flow rate.  Intek also utilizes a proprietary
electronic time constant enhancement technique.  When enabled, this feature decreases the time required
to detect the loss of flow by as much as a factor of ten (10).

Example of

Example of

Example of

dual probe

single probe

nonintrusive transducer

NPT/2I

NPT/I

(TU-style)

1.3 PRECAUTIONS

1.

Use proper input power — Check the label on the electronics for the input power
requirements.

2.

Use reasonable care in handling the transducer.  Do not try to disassemble the transducers;
there are no removable parts.

  

Probes (NPT/2I, NPT/I, BF/2I, BF/I, etc.) — take care not to bend the probes or damage the

tips.  Do not try to remove or turn the conduit junction box.

TU or TUL — twisting or bending can damage the sensor. The flow tubes are thin-walled

tubing.

3.

Check the transducer maximum temperature rating — do not operate a transducer at or subject
it to a temperature outside of its specified limit(s).

4.

Keep moisture out of the electronic enclosure and sensor junction box.  Once cable
connections are made in the junction box, make sure the lid is tightly closed.  Seal conduit
lines if they can become wet inside.

Summary of Contents for Rheotherm 400

Page 1: ...its satisfaction to have been thus defective this warranty being expressly in lieu of all other warranties express or implied and all other obligation or liabilities on Intek s part The purchaser will...

Page 2: ...UT CURVE 11 SECTION 4 MAINTENANCE 12 4 1 GENERAL MAINTENANCE 12 4 2 FIELD CALIBRATION 12 4 3 SPARE PARTS 13 4 4 TROUBLE SHOOTING 13 TABLE III TROUBLE SHOOTING GUIDE 13 SECTION 5 CUSTOMER SERVICE 14 5...

Page 3: ...utput or equipped with two adjustable SPDT relay switches and no flow monitor output Key features of the Model 400 Rheotherm flow switches flow monitors are No moving parts There are no rotating trans...

Page 4: ...ature signal into a temperature compensated and scaled flow output signal The signal for most cases is proportional to the logarithm of flow rate Intek also utilizes a proprietary electronic time cons...

Page 5: ...N 2 INSTALLATION Large fluid temperature transients can result in false alarms Consult factory for recommendations to minimize the impact of thermal transients These instructions cover installation ca...

Page 6: ...ing Ifcleaningisneeded use non residue solventandwipe dry If the sensor has a connector box keep moisture out Make sure the lid is tightly sealed and if supplied the gasket is in place Seal conduit li...

Page 7: ...All dual probe transducers NPT 2I BF 2I are installed so that the two probes are side by side across the fluid stream Never rotate the electronics housing If this occurs the transducer can be damaged...

Page 8: ...ment of the instrument calibration cal potentiometer after installation See SECTION 4 2 For liquid measurement systems using high pressure gas to force flow the effects of the absorbedgasmustbeconside...

Page 9: ...d except for 115 to 230 Vac conversions To select either 24 Vac or high voltage 115 or 230 Vac ensure that power has been disconnected Then remove the electronics module by removing the modular sensor...

Page 10: ...pulling wire pot the conduit near the enclosure if there is any possibility of them trapping water or moisture The lid of the enclosure should be on tight enough to make a good seal against the gaske...

Page 11: ...o about forty seconds depending on where the level adjust is set Apply power only after reading and adhering to instructions in SECTION 2 of this manual 3 2 1 Adjustment of the ALARM1 flow switch setp...

Page 12: ...10...

Page 13: ...Trip2 potentiometer counter clockwise until the relay de energizes This is the alarm condition C If RELAY2 is de energized adjust Trip2 slowly clockwise just until the relay energizes D If the relay c...

Page 14: ...nces between the two settings 3 3 GENERAL INFORMATION The Model 400 instrument is compensated for a wide range of both ambient and flowing media temperatures However abrupt changes in the temperature...

Page 15: ...nit can be found after SECTION 6 For an uncalibrated unit with a 4 20mA option a typical curve is shown in Figure 6 Check SECTION 6 for the corresponding full scale value for this instrument Flow can...

Page 16: ...ts which it operates The joints of all intrusive probes tips should be inspected for wear and corrosion 4 2 FIELD CALIBRATION If the unit was purchased with a 4 20mA output and calibrated at the facto...

Page 17: ...ON PROBABLE CAUSE REMEDY Flow trip level continually drifting downward with constant flow Coating forming on wetted surface of transducer 1 Clean transducer periodically 2 Adjust span potentiometer cl...

Page 18: ...and have questions please call our experienced engineers for assistance In many cases we can solve a problem over the phone Please provide as complete a description as possible of the problems encoun...

Page 19: ...50 60 Hz G 200 240 Vac 50 Hz G other Maximum Pressure G X Full Scale Flow G Analog Output G Clamped current supplying 4 20mA flow output G none Relay Output s G ALARM1 SPDT 10A res 125 Vac G ALARM2 S...

Page 20: ...16...

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