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Integra DLV-100, Service Manual

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Integra DLV-100 Service Manual Download Page 19

DISASSEMBLY

• In regard to the part name and the part number of each symbol,

please refer to the parts table.

S05

M10

S05

M04

M01

M03

M13

E05

E06

M11

M11

M14

S05

M12

S05

S05

S05

S07

M07

E02

M08

S06

M05

M06

A01

S02

S03

S04

E01

M26

M26

S01

M25

M26

M24

S01

M47

M48

M27

M09

S05

E04

M21

M22

S05

S01

M23

S05

S14

E11

E10

S05

M19

M20

A02

S08

S01

S08

E03

M15

S08

S09

S10

E08

S12

S08

M16

S08

S08

S13

M17

E07

S08

S11

E09

M46

M18

S16

S15

E12

S16

M29

M28

M30

M38

M37

M31

M45

S05

S05

S05

M43

S05

M40

M44

M39

M41

M42

S05

S05

M35

M36

S18

E14

S17

M32

E13

A03

M34

M33

DLV-100

Summary of Contents for DLV-100

Page 1: ... B Y S O U R C E INPUT SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK ON THE SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK REPLACE THESE COMPONENTS WITH ONKYO PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL MAKE LEAKAGE CURRENT OR RESISTANCE MEASUREMENTS TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCU...

Page 2: ...he projection screen is in WIDE condition of 60 inches When test inspector shall be 2 0 3 m away from the screen Fig 1 Condition 3 Main parts specifications 3 Main parts specifications 3 Main parts specifications 3 Main parts specifications 3 1 DMD panel Single Chip Digital Micromirror Device DMD 1024 x 768 pixels 3 2 Lens Manual zoom and focus F no 2 61 2 84 f 28 35 34 02mm 3 3 Lamp 135W DC Lamp ...

Page 3: ... PC Card Viewer This Viewer can display the JPEG BMP image which is preserved in CompactFlash CF CF correspond to SanDisk CF 128Mbytes media 4 6 Y C Separation NTSC PAL 4 7 Input signal RGB Horizontal Freq 15 100KHz RGB 24KHz or over Vertical freq 50 120Hz Pixel clock freq Less than 100MHz Capable resolution UXGA 1600dot H 1200dot V Max Sync system Separate Sync Composite Sync Sync on G 4 8 Input ...

Page 4: ...0 20 20 20 00 00 00 FC 70 70 70 70 00 4F 4E 4B 59 4F 20 44 4C 56 31 30 30 0A 00 E2 4 14 Safety test 1 Dielectric strength test By the test vessel under the condition of main power supply ON Apply AC voltage of 1500V 50 0 at 50Hz or 60Hz for 1 5 2 second between power supply circuit part AC and exposure metal part No insulation destruction catching fire and so on is allowed 2 Insulation resistance ...

Page 5: ...9 0 055 y 0 269 0 379 0 324 0 055 5 5 Throwing angle 14 3 degree 5 5 6 Projection size Min 30 inch 1 16 m wide Max 200 inch 9 67 m tele For the details refers to Tab 3 5 7 Geometry distortion Less than 1 11 5 8 Pixel defects and blemishes 1 No adjacent dark pixels 2 No bright pixels 3 No unstable pixels 4 5 dark pixels 5 7 blemishes 6 No dark blemishes Using the blue 180 screen 7 No bright blemish...

Page 6: ... condition is based on the following Guidelines for LCD Projector Measuring Procedures and Measuring Conditions Established in June 1999 Issued by Japan Business Machine Makers Association Data Projector Committee URL http www jbma or jp 6 6 After cooling 90 sec approx 7 Safety and EMC regulations 7 Safety and EMC regulations 7 Safety and EMC regulations 7 Safety and EMC regulations 7 1 Safety reg...

Page 7: ...MAC 640 x 400 35 66 30 24 8 NEC 640 x 400 31 47 70 25 175 9 IBM 640 x 400 31 47 70 25 175 10 VESA 640 x 400 37 86 85 08 31 5 11 VESA 640 x 480 31 47 59 94 25 175 12 IBM 640 x 480 31 47 60 25 175 13 MAC 640 x 480 31 47 60 25 175 14 NEC 640 x 480 31 47 60 25 175 15 MAC 640 x 480 34 97 66 67 31 334 16 MAC 13 640 x 480 35 66 67 30 24 17 VESA 640 x 480 37 86 72 81 31 5 18 VESA 640 x 480 37 5 75 31 5 19...

Page 8: ...1024 63 981 60 02 108 44 MAC 1280EG 1280 x 1024 69 87 65 18 118 5 45 NEC EWS4800 1280 x 1024 75 12 71 2 125 46 VESA 1280 x 1024 79 976 75 03 135 47 VESA 1280 x 1024 91 146 85 02 157 5 48 VESA 1600 x 1200 75 60 0 162 49 VESA 1600 x 1200 81 25 65 0 175 5 50 VESA 1600 x 1200 87 5 70 0 189 51 VESA 1600 x 1200 93 75 75 0 202 5 52 HDTV 1080i 1920 x 1080 33 75 60 Interlace 74 25 53 HDTV 720p 1280 x 720 4...

Page 9: ... 7 77 1411 12 2 78 40 1016 813 610 305 1560 14 6 103 1897 12 1 104 60 1524 1219 914 457 2363 14 4 154 2869 12 155 80 2032 1626 1219 610 3167 14 4 206 3841 12 207 100 2540 2032 1524 762 3971 14 3 257 4813 12 259 120 3048 2438 1829 914 4775 14 3 309 5785 11 9 311 150 3810 3048 2286 1143 5981 14 3 386 7243 11 9 389 180 4572 3658 2743 1372 7186 14 3 463 8701 11 9 466 200 5080 4064 3048 1524 38 7990 14...

Page 10: ...void any problems ATTENTION RISQUE D ELECTROCUTION NE PAS OUVRIR MISE EN GARDE AFIN DE REDUIRE LES RISQUES D ELECTROCUTION NE PAS DEPOSER LE COUVERCLE IL N Y A AUCUNE PIECE UTILISABLE A L INTERIEUR DE CET APPAREIL NE CONFIER LES TRAVAUX D ENTRETIEN QU A UN PERSONNEL QUALIFIE Ce symbole a pour but de prévenir I utilisateur de la présence d une tension dangereuse non isolée se trouvant à l intérieur...

Page 11: ...ts and if removed for servicing they must be retuned precisely to their original positions 5 LAMP Be very careful of the lamp because it generates high heat while it is used at high voltage When replacing the bulb make sure it is cool enough 6 LENS Do not look into the lens during projection This important to avoid damage to the eyes 7 SERVICING At the time of repair or inspection services use an ...

Page 12: ...econds and OFF for 6 seconds Connector PODB or DC is pulled out Flash in a 12 second cycle ON for 6 sec onds and OFF for 6 seconds Connector POFA or POFB is pulled out Flash in an 8 second cycle ON for 4 seconds and OFF for 4 seconds The fan stops due to failure or intrusion of foreign substance Flash in an 8 second cycle ON for 4 seconds and OFF for 4 seconds Deviation from the range of normal op...

Page 13: ... Formatter board 5 3 3V Formatter board 6 GND GND 7 GND GND 8 GND GND No Connections of the POPB connector are defective The POWER unit is defective Yes Are the following signal outputs available at PODA connection between Optical Engine unit and PODA Pin No 6 8 10 12 14 16 18 3 3V 61 63 65 12V 67 69 71 5V 92 Horizontal sync signal TTL 31 Vertical sync signal TTL 33 Enable signal TTL 35 Clock sync...

Page 14: ...entilation inlet Adjustable Tilt Foot Lens Cap Zoom Ring Lens Focus Ring Getting to Know Your Projector DLV 100 Attaching the lens cap to the lens hood with the supplied string and rivet Front Side Features 1 Thread the string through the hole on the lens cap and then tie a knot in the string 2 Use the rivet to attach the string to the bottom of the lens hood Attaching the lens cap DLV 100 ...

Page 15: ... Side Features Rotate to fine adjust horizontally position Bottom Lamp cover Lamp cover screw Ventilation inlet Rear Foot Spacer black rubber NOTE The projector has an internal temperature sen sor The sensor controls the speed of the fan to keep constant temperature in the inside When the internal temperature rises the built in fan au tomatically runs at a high speed high speed mode During this ti...

Page 16: ...ut signal is present the input will be skipped 5 Auto Adjust Button RGB only Use this button to adjust Position H V and Pixel Clock Phase for an optimal picture Some signals may not be displayed correctly or take time to switch between sources 6 PC Card Access Indicator Lights while accessing a CompactFlash memory card 7 Enter Button Executes your menu selection and activates items selected from t...

Page 17: ...ini DIN 8 Pin Use this port to connect your PC to control your projector via a serial cable This enables you to use your PC and serial communi cation protocol to control the projector If you are writing your own program typical PC control codes are on the back cover page A cap is put on the port at the factory Remove the cap when using the port 8 USB Terminal Connect a commercially available mouse...

Page 18: ... again to restore the image and sound NOTE When the menu is displayed a press of this button mutes an image and sound without turning off the menu 11 PICTURE Button Press this button to recall and display the screen related menu 12 Freeze Button This button will freeze a picture Press again to resume motion 13 Menu Button Displays the menu for various settings and adjustments 14 LAMP RESET Button ...

Page 19: ...7 M07 E02 M08 S06 M05 M06 A01 S02 S03 S04 E01 M26 M26 S01 M25 M26 M24 S01 M47 M48 M27 M09 S05 E04 M21 M22 S05 S01 M23 S05 S14 E11 E10 S05 M19 M20 A02 S08 S01 S08 E03 M15 S08 S09 S10 E08 S12 S08 M16 S08 S08 S13 M17 E07 S08 S11 E09 M46 M18 S16 S15 E12 S16 M29 M28 M30 M38 M37 M31 M45 S05 S05 S05 M43 S05 M40 M44 M39 M41 M42 S05 S05 M35 M36 S18 E14 S17 M32 E13 A03 M34 M33 DLV 100 ...

Page 20: ...BLOCK DIAGRAMS DLV 100 ...

Page 21: ...DLV 100 ...

Page 22: ...DLV 100 ...

Page 23: ...DLV 100 ...

Page 24: ...DLV 100 ...

Page 25: ...DLV 100 ...

Page 26: ...DLV 100 ...

Page 27: ...DLV 100 ...

Page 28: ...DLV 100 ...

Page 29: ...DLV 100 ...

Page 30: ...CONNECTION DIAGRAMS DLV 100 ...

Page 31: ...54 LABEL 1 10 25765841 S09 SCREW D SUB 24N03112 56 CBIPS 2 6 6 15BF 24N04011 S11 STAD M2 5 H23 7 M FM 24N04861 S13 STAD M2 5 H13 FM FM 24N04871 S01 SPECIAL SCREW M2 5 6 3KF 24N04881 S12 SPECIAL SCREW P2 6 15BF 24N04891 PUSH NUT 1 5 24N04901 S08 SPECIAL SCREW 2 5 4 3GF 24N04911 SPECIAL SCREW 2 5 4 3GF 24N04921 SPECIAL SCREW 4 4 3KF 24N04931 SCREW SL CPIMS 2 6 15BF 910D2031 NUT AHEXIN 2 15BF 9143020...

Page 32: ...COVER ASSY 1 Remove the five screws 1 and take out the TOP COVER ASSY Note This action must be taken carefully because the FFC of SW PANEL and SPEAKER CABLE is connected to the MAIN PWBASSY TOP COVER ASSY 1 1 1 1 SW PANEL DLV 100 ...

Page 33: ...METHOD OF DISASSEMBLY 3 PANEL FAN TERMINAL PANEL FILTER F 1 Take out the PANEL FAN and the TERMINAL PANEL FILTER F PANEL FAN TERMINAL PANEL FILTER F DLV 100 ...

Page 34: ...METHOD OF DISASSEMBLY 3 PANEL FAN TERMINAL PANEL FILTER F 1 Take out the PANEL FAN and the TERMINAL PANEL FILTER F PANEL FAN TERMINAL PANEL FILTER F DLV 100 ...

Page 35: ...AMP LAMP COVER LAMP COVER GUARD 1 Loosen the one screw 1 and remove the LAMP COVER Then take out the LAMP COVER GUARD and REPAIR LAMP successively REPAIR LAMP LAMP COVER GUARD LAMP COVER POLYSLIDER CUT W LAMP COVER SCREW SP 1 DLV 100 ...

Page 36: ... the one screw 1 and disconnect the CONNECTOR of the LAMP DRIVER 2 Remove the one screw 2 and another screw 4 and take out the LAMP DRIVER 3 Remove the one screw 5 and take out the REM PWB ASSY BALLAST LOCK BASE LAMP DRIVER CONNECTOR 4 1 INSULATE SHEET L D N LAMP DRIVER 2 3 BALLAST HOLDER N BALLAST CONNECTOR 5 REM PWB ASSY DLV 100 ...

Page 37: ...METHOD OF DISASSEMBLY 6 OPTICAL ENGINE ASSY 1 Remove the four screws 1 and take out the OP TICAL ENGINE ASSY 1 1 LENS BASE POLYURETHANE FOAM OPTICAL ENGINE ASSY DLV 100 ...

Page 38: ...SSY L F 40 FAN ASSY DC FAN BASE 1 Remove the two screws 1 and take out the FAN BASE 2 Remove the 40 FAN ASSYs L F and the 40 FAN ASSYs DC 1 1 FAN CUSHION FAN RUBBER 40 FAN ASSY DC FAN GUARD 40 FAN ASSY L F FAN RUBBER FAN BASE DLV 100 ...

Page 39: ...out the MAIN PWB ASSY and the SUB PWB ASSY 4 Remove the two screws 4 and take out the PLATE I O 5 Remove the one screw 5 and the three STAD 1 and take out the POWER SUPPLY 6 Remove the one screw 6 and take out the LIMIT SW BOARD ASSY PLATE I O INSULATING SHEET D SUB SUB PWB ASSY SHEET INSULATOR MAIN PWB ASSY SPACER SPACER STAD SHEET INSULATOR STAD STAD LIMIT SW BOARD ASSY POWER SUPPLY BRACKET I O ...

Page 40: ...out the THER MISTOR ASSY 2 Remove the three screws 1 and take out the LAMP HOUSE 1 1 1 2 THERMISTOR ASSY LAMP HOUSE LAMP HOUSE GUARD LAMP HOUSE MESH LAMP HOUSE MESH TEPE REAR FOOT REAR FOOT RUBBER REAR FOOT RUBBER FRONT FOOT BOTTOM COVER ASSY REAR FOOT RUBBER LAMP HOUSE GUARD F LAMP HOUSE MESH TEPE DLV 100 ...

Page 41: ...w 7 and take out the APER TURE LENS BASE COVER 7 Remove the one screw 8 and take out the CYL INDER MIRROR ASSY 8 Remove the two screws 9 and take out the HEAT SINK A and HEAT SINK B 9 Remove the four screws 0 1 and take out the FORMATTER BOARD FORMATTER BRACKET ELASTOMER HOLDER ELASTOMER and DMD 1 2 2 4 4 5 5 6 WHEEL SENSOR BOARD ASSY LIGHT TUNNEL ASSY INSULATE SHEET LB U LENS UNIT POINT RING COVE...

Page 42: ...HD15RCA5 HD15 i t RCA C bl HD15 pin to RCA Cable Shipped Separetly Shipped Separetly ...

Page 43: ...ark Way Upper Saddle River N J 07458 U S A Tel 201 785 2600 Fax 201 785 2650 http www integrahometheater com Integra Division of ONKYO CORPORATION Sales Product Planning Div 2 1 Nisshin cho Neyagawa shi OSAKA 572 8540 JAPAN Tel 072 831 8111 Fax 072 833 5222 ...

Page 44: ...ENTS PC Control Software The completely adjusted servicing PWB ASSY are in stock Therefore it is unnecessary to use the adjusting software For this model adjustments are carried out only for the opticaln system DLV 100 ...

Page 45: ...ate spanner across 5 0mm Part No 9N000002 i Signal generator with signals of all white all black all red all green all blue i Card remote control set accessory 2 Preliminary work for adjustment i Remove the top cabinet Remove the membrane switch and the speaker cables from the main unit i Actuate the set while a signal input is fed from the signal generator Caution points during work white area DL...

Page 46: ...METHOD OF ADJUSTMENTS 3 Adjustment steps 1 Check the color wheel sensor position 2 Loosen the sensor lock nut About 1 4 turns counterclockwise DLV 100 ...

Page 47: ... the sensor by means of tweezers using only a green image and viewing the screen 4 Tighten the nut to its original position About 1 4 turns clockwise Note Never tighten it too much METHOD OF ADJUSTMENTS DLV 100 ...

Page 48: ...nsor and the nut METHOD OF ADJUSTMENTS Note At the time of adjustments and operation check under the condition that the top cover is open use a small sized cooling fan or the like to avoid excessive temperature rise inside the set The effect of cooling will be lowered if the top cover is removed In case when the thermal protector should operate as a result of temperature rise inside the set pull o...

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