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MODEL 256

OPERATION AND MAINTENANCE MANUAL

MNL90256 Rev. E 12.08.17

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Summary of Contents for 256 Series

Page 1: ...MODEL 256 OPERATION AND MAINTENANCE MANUAL MNL90256 Rev E 12 08 17 ...

Page 2: ... from the power supply before servicing and or cleaning CAUTION During normal operation the base of the machine must be installed or placed above the wall socket on a level stable surface NOTE This machine uses a circuit breaker to protect against fire and electric shock CAUTION Do not lean on the machine when the lower platen is removed Care must be taken to prevent machine from tipping over Keep...

Page 3: ...a matter of seconds The heating platen features a cast in tubular heating element that is densely coiled to deliver rapid heating and constant long lasting and uniform temperatures Limited Machine Warranty Insta Graphic Systems warrants this heat seal machine when operated under normal conditions to be free from manufacturing defects in material and workmanship for a period of one 1 year on parts ...

Page 4: ... 60 Hertz Model 256 N 230 V 2200 Watts 9 6 Amps Machine Weight Dry 107 lbs 48 5 kg Shipping Weight Dry 122 lbs 55 3 kg Degree of Protection The IP Ingress Protection rating of this machine according to IEC 60529 is IP54 IP 1st Digit 5 Dust Protected 2nd Digit 4 Splashing Water 1 st Digit Protection from solid objects 2 nd Digit Protection from moisture 0 Not protected 0 Not protected 1 Objects gre...

Page 5: ...ing these steps is crucial in maximizing user safety and ensuring a long trouble free life for your machine 1 After unpacking the machine rotate the pressure crank handle located behind the top housing clockwise to release the platen pressure 2 The machine is placed on an even non flammable surface Do not handle the machinery with wet hands This is a hot surface Avoid contact with upper platen shr...

Page 6: ...aise the temperature hold UP To decrease the temperature hold and DOWN 3 Give the machine time to heat FOR USE BY QUALIFIED PERSONNEL ONLY your machine you will want to configure the settings of your machine turn the main and press the POWER The display will briefly show the ontroller program revision number emperature If the temperature is not shown press to cycle to the temperature 25 F OR 107 o...

Page 7: ...tion time hold SET and DOWN NOTE When lifting the handle there might be a popping noise This is normal and is caused by suction created between the platen surfaces During r transfers the noise will diminish FOR USE BY QUALIFIED PERSONNEL ONLY crank handle located to DECREASE CLOCKWISE to creasing the pressure increases the force required to close the platens To avoid user injury or damage to the m...

Page 8: ...the upper platen to swing the top assembly WARNING When replacing the lower platen raise up and keep the upper platen close to the center position Do not lean on machine to prevent tipping over Controller Features Basic Controller Functions This controller has two 2 main control features 1 Temperature the temperature may be set from 225 425 F 107 218 C 2 Timer the cycle timer may be set from 1 sec...

Page 9: ...ON beep indicates that the OFF that the ON Changing the Temperature Scale TEMPERATURE DOWN for 3 to 5 seconds to switch the temperature scale Switch the temperature scale to Fahrenheit Let the platen temperature stabilize Use a pyrometer or temperature strips to find the temperature at the center of the platen 3 Enter the temperature offset adjust pressing and holding MODE 5 seconds 4 XX is the cu...

Page 10: ...t is recommended that you have the following items available 1 Phillips head screw driver 2 Needle nose pliers with insulated handle 3 Set of metric Allen wrenches 4 Special multi purpose grease MPPL023 With the above items you should be able to perform most general maintenance and repairs WARNING Do not attempt to remove the upper platen alone Replacing the Silicone Pad 1 Make sure that the lower...

Page 11: ...ation Caution Use high temperature grease only Lubricate these two gaps with grease from the top and allow grease to reach the center pin Recommend once a month for normal use Lubricate these four gaps with small amount of grease Recommend once a month for normal use ...

Page 12: ...11 FOR USE BY QUALIFIED PERSONNEL ONLY MODEL 256 N WIRING DIAGRAM ...

Page 13: ...12 FOR USE BY QUALIFIED PERSONNEL ONLY MODEL 256 S WIRING DIAGRAM ...

Page 14: ...13 FOR USE BY QUALIFIED PERSONNEL ONLY MODEL 256 EXPLODED VIEW A1 Platen Assembly FOR USE BY QUALIFIED PERSONNEL ONLY A2 Top Frame Assembly ...

Page 15: ...SSY A2 MB256 002 TOP FRAME ASSEMBLY A3 MB256 003 BASE FRAME ASSEMBLY A3 Base Frame Assembly FOR USE BY QUALIFIED PERSONNEL ONLY MODEL 256 SUB ASSEMBLIES DESCRIPTION PAGE NO PLATEN ASSEMBLY 13 UPPER PLATEN 16x20 120V VERSION 13 COMPLETE UPPER PLATEN ASSY1 120V VERSION 13 UPPER PLATEN 16x20 230V VERSION 13 COMPLETE UPPER PLATEN ASSY1 230V VERSION 13 TOP FRAME ASSEMBLY 15 BASE FRAME ASSEMBLY 17 Base ...

Page 16: ...15 FOR USE BY QUALIFIED PERSONNEL ONLY A1 16 x 20 PLATEN ASSEMBLY FOR USE BY QUALIFIED PERSONNEL ONLY 16 x 20 PLATEN ASSEMBLY ...

Page 17: ...P041 SILICONE PAD 16 x 20 1 14a MT256 002 LOWER PLATEN 16 x 20 1 14b MP256 009 SHAFT LOWER PLATEN 1 14c MH001 M08 009 SCREW SOCKET HEAD M8 x 20 1 14d MH001 M08 013 SCREW SET M8 x 10 1 14e MH001 M03 004 SCREW PAN HEAD M3 x 6 2 16d MP256 011 SCREW SET M8X25 2 48 MH007 019 C RING CLEVIS PIN 4 84 MH009 002 HIGH TEMPERATURE LIMITER 230V ONLY 1 84 MPPT046 HIGH TEMPERATURE LIMITER 120V ONLY 1 85 MPPW700 ...

Page 18: ...17 FOR USE BY QUALIFIED PERSONNEL ONLY A2 TOP FRAME ASSEMBLY FOR USE BY QUALIFIED PERSONNEL ONLY ...

Page 19: ...TRANSFORMER 1 24f MH256 004 001 CIRCUIT BREAKER 20A 120V ONLY 1 24f MH256 004 002 CIRCUIT BREAKER 15A 230 V ONLY 1 24g MH004 003 TERMINAL BLOCK 1 24h MB256 007 002 CLAMP CABLE NYLON 2 25 MP256 015 SWING AWAY ARM ASSEMBLY 1 26 MH001 M06 013 SCREW SOCKET HEAD M6 x 14 5 29 MH001 M04 006 SCREW PAN HEAD M4 x 10 3 30 MH001 MO4 007 SCREW PAN HEAD M4 x 10 WITH WASHER 9 45 MP256 023 LEVER ARM BRACKET RIGHT...

Page 20: ...19 FOR USE BY QUALIFIED PERSONNEL ONLY A3 BASE FRAME ASSEMBLY FOR USE BY QUALIFIED PERSONNEL ONLY ...

Page 21: ... HEX M12 x P1 25 x 8t 1 38 MH002 M12 002 NUT HEX LOCKING M12 x P1 25 1 39 MP256 021 ARM ASSEMBLY 1 39a MH002 M10 001 NUT HEX M10 2 39b MH256 007 001 PLUNGER 2 40a MP256 022 PRESSURE HANDLE COVER 1 41 MH256 001 001 SCREW M3X16 1 42 MH007 003 MICROSWITCH 1 47 MP256 025 LEVER ARM PIN 1 48 MH007 019 C RING CLEVIS PIN 4 60 MH007 033 RUBBER O RING SEAL DH75 85 4 5 6 1 61 MH007 025 CABLE CLAMP 2 62 MH007...

Page 22: ...SCRIPTION QTY 76a MB256 007 003 POWER BOX 230V ONLY 1 76b MH256 001 003 SCREW STD P FLAT M3X6 230V ONLY 2 81A MPP90251 POWER CORD DETACHABLE 230V D 1 81B MPP90291 POWER CORD DETACHABLE 230V T 1 86 MH256 007 002 BRACKET ARM 1 87 MH001 M05 001 SCREW PAN HEAD M5X10 2 ...

Page 23: ...22 FOR USE BY QUALIFIED PERSONNEL ONLY Notes ...

Page 24: ...23 FOR USE BY QUALIFIED PERSONNEL ONLY Notes ...

Page 25: ...24 FOR USE BY QUALIFIED PERSONNEL ONLY Notes ...

Page 26: ...use neglect or accident including but not limited to transporting The Product without the proper preparation and or packaging This limited warranty is VOID if the Product has been altered or modified in any way including but not limited to attempted warranty repair without authorization from Insta and or alteration removal of the serial number the warranty period is expired the serial number label...

Page 27: ... The Purchaser will be charged for the new machine at the time of the shipment Once the machine is returned and the warranty confirmed The Purchaser will receive a credit refund The replacement machine you receive will be covered by the balance of the limited warranty period remaining on the original product plus an additional thirty 30 days You will keep the replacement machine that is sent to yo...

Page 28: ...13925 E 166th St Cerritos CA USA 90702 800 421 6971 Fax 562 404 3010 Parts Orders 800 426 3609 562 404 3000 Ext 215 Technical Support 800 426 3609 562 404 3000 Ext 208 In House Repair 800 426 3609 ...

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