Inspire CDVK2 Power Tower Assembly & Operation Manual Download

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TABLE OF CONTENTS

Section Description………………………………………………….. Page

Instructions…………………………………………………………………..

Tools

Required………………………………………………………………

Parts & Hardware List…………………………………………………..

2-3

Hardware

Sizing

Chart………………………………………………….

Assembly

Instructions…………………………………………………..

5-14

Exploded

Diagram………………………………………………………….

Decal Reference ……………………………………………………………

General Maintenance Information…….…………………………

Maintenance

Schedule…….…………………………………………..

Limited Warranty.………………………….……………………………. 19

Summary of Contents for CDVK2 Power Tower

Page 1: ...ASSEMBLY OPERATION MANUAL CDVK2 Power Tower RECORD SERIAL NUMBER HERE www inspirefitness net by Health In Motion LLC Feb 2011 ...

Page 2: ...tion Page Instructions 1 Tools Required 1 Parts Hardware List 2 3 Hardware Sizing Chart 4 Assembly Instructions 5 14 Exploded Diagram 15 Decal Reference 16 General Maintenance Information 17 Maintenance Schedule 18 Limited Warranty 19 ...

Page 3: ...vice of your home gym should only be preformed by an authorized INSPIRE retailer Service preformed by anyone else can result in loss of warranty Use only Inspire replacement parts on this machine The use of any other brand of parts can also result in a loss of warranty If you need help finding an authorized retailer please contact us directly Inspire Fitness 637 S State College Blvd Fullerton CA 9...

Page 4: ...d Cap 1 2 19 End Cover 1 BLACK 20 End Cap 2 Fit with100 50 2elliptical tube 1 BLACK 21 Rubber Plate 53 32 2 5 BLACK 22 Foot pad M10 30 3 BLACK 23 Rubber Cushion Fit with φ25 4 Round Tube 4 BLACK 24 End Cap 3 Fit φ25 4 2 Round tube 4 BLACK 25 Handlebar Grip 1 Φ33 Φ21 310 2 BLACK 26 End Cap 4 Fit with Φ50 8 round tube 2 BLACK 27 Handlebar Grip 2 Φ33 Φ21 150 2 BLACK 28 End Cap 5 Fit with 75 50 2 tube...

Page 5: ...ead self Drilling Screw ST4 2 10 4 Black Zinc Plated 42 Allen Head Screw M8 20 10 Black Zinc Plated 43 Flat washer φ10 24 Black Zinc Plated 44 Large Washer Φ26 Φ10 2 6 Black Zinc Plated 45 Flat washer φ8 12 Black Zinc Plated 46 Flat washer φ12 1 Black Zinc Plated 47 End cap Fit with φ25 4 2 ellipse tube 2 Black Hex key wrench 5 1 Zinc Plated Hex key wrench 6 1 Zinc Plated Hex key wrench 8 1 Zinc P...

Page 6: ...PAGE 4 ...

Page 7: ...ware board For example the hardware for STEP 1 is found on the hardware board in the section listed as CDVK Step 1 PT1 Step 1 And the hardware for STEP 2 is found on the hardware board in the section listed as CDVK Step 2 PT1 Step 2 Simply follow the listings for the CDVK steps on the hardware board PAGE 5 ...

Page 8: ... Legs 3R 3L to Main Upright 2 Main Base 1 using Three M10 x 4 1 8 bolts with six washers and three locknuts Attach Main Upright 2 to Main Base 1 using One M10 x 4 5 bolt with one flat washer Note Finger Tighten Only Page 6 02 11 ...

Page 9: ...wo flat washers and two locknuts Attach Both Support Arms 4L 4R to both Legs 3L 3R using Two M10 x 3 1 8 bolts four large washers and two locknuts Step 5 Attach Cross Brace 5 to Support Arms 4L 4R Using Four M8 x 1 3 5 bolts and four locknuts Note Wrench Tighten Steps 1 and 2 now Page 7 02 11 ...

Page 10: ...Bar Assembly 7 to Top Beam Assembly 6 Using Two M10 x 4 7 8 bolts two flat washers and two locknuts Top Cover 19 is already attached to Lat Bar Assembly 7 NO HARDWARE REQUIRED Note Wrench tighten Step 3 now Page 8 02 11 ...

Page 11: ...STEP 4 Attach Top Beam 6 to Main Upright 2 Using Two M10 x 2 3 4 bolts two flat washers and two locknuts Note Wrench tighten Step 4 now Page 9 02 11 ...

Page 12: ...l Support Cable 17 by threading both anchor bolts 47 into the Main Base 1 and the Top Beam 6 Tighten both anchor bolts until cable is tight IMPORTANT BE SURE TO THGHTEN BOTH JAM NUTS 31 ONTO THE FRAME Page 10 02 11 ...

Page 13: ...3 5 8 bolt one 12mm flat washer one 10mm flat washer and one locknut The larger 12mm washer goes on first Slightly tighten the bolt and nut Attach Right Handlebar 8R to Left Handlebar 8L Using One Connector Plate four M8 x 3 5 bolts and four flat washers Note Fully Wrench tighten all of Step 6 now Page 11 02 11 ...

Page 14: ...STEP 7 Attach Arm Cushions 10 to Right Left Handlebars 8R 8L Using Four M10 x 4 5 bolts and four flat washers Note Wrench tighten Step 7 now but do not over tighten Page 12 02 11 ...

Page 15: ...STEP 8 Attach U Brackets 13 to Backrest Cushion 11 using Four M10 x 4 5 bolts and four flat washers Note Wrench tighten now but do not over tighten Page 13 02 11 ...

Page 16: ...STEP 9 Attach the Backrest Cushion 11 to the flange on the Main Upright 2 Attach Left and Right Push Up Tubes 16L 16R to Left and Right Legs 3L 3R Page 14 02 11 ...

Page 17: ...Exploded Diagram PAGE 15 ...

Page 18: ...DECAL REFERENCE PAGE 16 ...

Page 19: ...check cable slack periodically and adjust cable tension as needed Regularly inspect product for loose hardware Do not use or store equipment outdoors Inspect snap links swivels handles and weight stack pin for wear or damage If wear or damage exists replace immediately Locate and familiarize yourself with all warning decals on the home gym Replace damaged or worn upholstery immediately Periodicall...

Page 20: ... of all Shrouds WEEKLY Inspect Accessory Bars and Handles 3 MONTHS Inspect All Decals 3 MONTHS Inspect All Nuts and Bolts Tighten if Needed 3 MONTHS Inspect Anti Skid surfaces 3 MONTHS Clean and Lubricate Guide Rods with a Teflon based lubricant 3 MONTHS Lubricate Seat Sleeves and all Plastic Slides 3 MONTHS Clean and Wax All Glossy Finishes YEARLY Replace Cables Belts and Connecting Parts 2 YEARS...

Page 21: ...cuments including the date of purchase Model and Serial Number Any evidence of alteration erasing or forgery of proof of purchase documents will be cause to void this Warranty Conditions and Exceptions This Warranty does not extend to any Product not purchased from Health In Motion LLC or from an authorized Health In Motion reseller This Warranty does not extend to any Product that has been damage...

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